Assembly Of Master Cylinder - Toyota Hilux Surf 1993 Owner's Manual

BRAKE SYSTEM – Master Cylinder

ASSEMBLY OF MASTER CYLINDER

(See page BR–11)
1. APPLY LITHIUM SOAP BASE GLYCOL GREASE TO RUB–
BER PARTS INDICATED BY ARROWS
2. INSTALL TWO SPRINGS AND PISTONS
NOTICE: Be careful not to damage the rubber lips on
the pistons.
(a) Insert the two springs and pistons straight in, not at
an angle.
NOTICE: If inserted at an angle, there is a possibility of
damaging the cylinder bore.
(b) Push in the piston with a screwdriver and install the
snap ring with snap ring pliers.
HINT: Tape the screwdriver tip before use.
3. INSTALL PISTON STOPPER BOLT
Using a screwdriver, push the piston in all the way and
install the piston stopper bolt over the gasket. Torque the
bolt.
Torque: 10 N–m (100 kgf–cm, 7 ft–lbf)
4. INSTALL TWO GROMMETS
5. INSTALL RESERVOIR
(a) Install the cap and strainer to the reservoir.
(b) Push the reservoir onto the cylinder.
(c) Install the set screw while pushing on the reservoir.
Torque: 1.7 N–m (17.5 kgf–cm, 15.2 in. –Ibf )
BR–13