Toyota Hilux Surf 1993 Owner's Manual page 163

MT2–26
MANUAL TRANSMISSION –
2. INSPECT EACH GEAR OIL CLEARANCE
Using a dial indicator, measure the oil clearance of
each gear.
Standard clearance:
1 st and 2nd gear
0.009–0.060 m m (0.0004–0.0024 in.)
3rd gear
0.015–0.066 mm (0.0006–0.0026 in.)
Maximum clearance:
1st and 2nd gear
0.15 mm (0.0059 in.)
3rd gear
0.20 mm (0.0079 in.)
If the clearance exceeds the maximum, replace the
gear, shaft or needle roller bearing.
3. REMOVE OUTPUT SHAFT CENTER BEARING AND
FIRST GEAR ASSEMBLY
(a) Shift the No. 1 hub sleeve onto the 2nd gear.
(b) Using a press, remove the center bearing, 1st gear,
needle roller bearing, inner race and synchronizer ring.
4. REMOVE LOCKING BALL
Using a magnetic finger, remove the locking ball.
5. REMOVE NO.1 HUB SLEEVE ASSEMBLY, SECOND
GEAR AND NEEDLE ROLLER BEARING
Using a press, remove the parts from the shaft as an
assembly.
OUTPUT SHAFT