Installation Of Front Differential - Toyota Hilux Surf 1993 Owner's Manual

SA–106
SUSPENSION AND AXLE –

Installation of Front Differential

1. INSTALL FRONT DIFFERENTIAL
(a) Install the front differential to the frame, and sup–
port it with a jack.
(b) Install and torque the left and right rear mounting
bolts.
Torque: 167 N–m (1,700 kgf–cm, 123 ft–lbf)
3. (wI A.D.D.)
CONNECT VACUUM HOSES AND 4WD INDICATOR
SWITCH CONNECTOR
4. CONNECT DRIVE SHAFTS TO SIDE GEAR SHAFT
Connect the drive shafts to the side gear shaft, and in–
stall and torque the nuts while depressing the brake
pedal.
Torque: 83 N–m (845 kgf –cm, 61 ft–Ibf )
5. CONNECT PROPELLER SHAFT TO COMPANION
FLANGE
(a) Align the matchmarks on the flanges and connect
the flanges with four bolts and nuts.
(b) Torque the nuts.
Torque: 74 N–m (750 kgf–cm, 54 ft–lbf)
6. INSTALL DRAIN PLUG AND FILL DIFFERENTIAL WITH
GEAR OIL
(wI A.D.D.)
Oil type: Toyota "GEAR OIL SUPER" oil (Part No.
Recommended oil viscosity: SAE 75W–90
Capacity: 1.86 liters (1.97 US qts, 1.64 Imp. qts)
(w/o A.D.D.)
Oil type: Hypoid gear oil API GL–5
Recommended oil viscosity:
Capacity: 1.6 liters (1.7 US qts, 1.4 Imp. qts)
Front Differential (Installation of Front Differential
08885 – 02106) or hypoid gear oil API GL–5
Above – 18E C (0E F) SAE 90
Below – 18E C (0E F) SAE 80W or 80W–90