Toyota Hilux Surf 1993 Owner's Manual page 119

MANUAL TRANSMISSION –
3. INSPECT COUNTER GEAR
Using a micrometer, measure the outer diameter of the
counter gear journal.
Minimum diameter: 27.860 mm (1.0968 in.)
If the outer diameter exceeds the minimum, replace the
counter gear.
4. INSPECT SYNCHRONIZER RINGS
(a) Turn the ring and push it in to check the braking ac–
tion.
(b) Using a feeler gauge, measure the clearance be–
Standard clearance: 0.8 – 1.6 mm
Minimum clearance: 0.6 mm (0.024 in.)
If the clearance is less than the minimum, replace the
synchronizer ring.
5. INSPECT CLEARANCE OF SHIFT FORKS AND HUB
SLEEVES
Using a feeler– gauge, measure the clearance between the
hub sleeve and shift fork.
Maximum clearance: 1.0 mm (0.039 in.)
If the clearance exceeds the maximum, replace the shift
fork or hub sleeve.
6. INSTALL HUB SLEEVE NO.3, SHIFTING KEYS AND
SPRINGS TO COUNTER 5TH GEAR
(a) Install the counter 5th gear and shifting keys to the
hub sleeve.
(b) Install the shifting key springs under the shifting
keys.
NOTICE: Install the key springs positioned so that their
end gaps are not in line.
Component Parts (Counter Gear Assembly
and Reverse Idler Gear)
tween the synchronizer ring back and the gear spline
end.
(0.031 – 0.063 in.)
MT1–89