Toyota Hilux Surf 1993 Owner's Manual page 116

MT1–86
MANUAL TRANSMISSION –
7. INSTALL SPACER AND FIRST GEAR ASSEMBLY
(a) Install the spacer on the output shaft.
(b) Apply gear oil to the needle roller bearing.
(c) Assemble the 1 st gear, synchronizer ring and
needle
roller bearing.
(d) Install the assembly on the output shaft with the
synchronizer ring slots aligned with the shifting
keys.
8. INSTALL STRAIGHT PIN AND FIRST GEAR THRUST
WASHER
Install the 1st gear thrust washer onto the output shaft
with the straight pin aligned with the 1st gear thrust
washer.
9. INSTALL OUTPUT SHAFT CENTER BEARING
Using SST and a hammer, drive in the bearing with the
outer race snap ring groove toward the rear.
SST (2WD)
(4WD ) 09316–60010
10. INSPECT FIRST GEAR THRUST CLEARANCE
Using a feeler gauge, measure the 1st clearance.
Standard clearance:
1st gear 0.10 – 0.45 mm (0.0039 – 0.0177 in.)
Component Parts (Output Shaft Assembly)
09309–35010
(09316–00010, 09316–00070)