Master Cylinder Inspection; Master Cylinder Reassembly - Toyota Hilux Surf 1993 Owner's Manual

CL–8
CLUTCH – Clutch Master Cylinder
2. REMOVE PUSH ROD
(a) Pull back the boot and, using snap ring pliers, re–
move the snap ring.
(b) Pull out the push rod and washer.
(c) Remove the piston from the cylinder.
INSPECTION OF MASTER CYLINDER
HINT: Clean the disassembled parts with compressed
air.
1. INSPECT MASTER CYLINDER BORE FOR SCORING OR
CORROSION.
If a problem is found, clean or replace the cylinder.
2. INSPECT PISTON AND CUPS FOR WEAR, SCORING,
CRACKS OR SWELLING
If either one requires replacement, use the parts from the
cylinder kit.
3. INSPECT PUSH ROD FOR WEAR OR DAMAGE
If necessary, replace the push rod.
ASSEMBLY OF MASTER CYLINDER
1. COAT PARTS WITH LITHIUM SOAP BASE GLYCOL
GREASE, AS SHOWN
2. INSERT PISTON INTO CYLINDER
3. INSTALL PUSH ROD ASSEMBLY WITH SNAP RING