Output Shaft Inspection; Inspect 1St Gear Synchronizer Ring; Inspect 2Nd Gear Synchronizer Ring - Toyota Celica 2000 Repair Manual

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MANUAL TRANSAXLE IC56)
INSPECTION

INSPECT 1ST GEAR SYNCHRONIZER RING

1 .
Check for wear or damage.
(a)
Check the braking effect of the synchronizer ring. Turn the
(b)
synchronizer ring in one direction while pushing it to the
gear cone. Check that the ring locks.
lf the braking effect is insufficient, apply a small amount of the
fine lapping compound between the synchronizer ring and gear
cone. Lightly rub the synchronizer ring and gear cone together.
NOTICE:
Ensure the fine lapping compound is completely washed
off after rubbing.
(c) Check again the braking effect of the synchronizer ring.
Using a feeler gauge, measure the clearance between
(d )
the synchronizer ring back and gear spline end.
Minimum clearance: 0.75 mm (0.0295 in.)
!f the clearance is less than the minimum, replace the synchro­
nizer ring, and apply a small amount of the fine lapping com­
pound on gear cone.
NOTICE:
Ensure the fine lapping compound is completely washed
off after rubbing.

INSPECT 2ND GEAR SYNCHRONIZER RING

2.
Check for wear or damage.
(a)
Check the braking effect of the synchronizer ring.
(b)
Turn the synchronizer ring in one direction while pushing
it to the gear cone. Check that the ring locks.
If the braking effect is insufficient, replace the synchronizer ring.
Using a feeler gauge, measure the clearance between
(c)
the synchronizer ring back and gear spline end.
Minimum clearance: 0.70 mm (0.0276 ln.)
if the clearance is less than the minimum, replace the synchro­
nizer ring.
OUTPUT SHAFT