Spindle %2 Selected Gear Stage %3 Not Installed; Block %3 Spindle %2 Gear Stage Differs From Requested Gear Stage; Block %3 Spindle %2 Change To Programmed Gear Stage Not Possible - Siemens Sinamics S120 Diagnostic Manual

NCK alarms
Remedy: The gear stage is to be set prior to the corresponding machining step.
If it is necessary, however, to change the gear stage within one of the above mentioned functions, this function must
be switched off for the time of the gear stage change. Thread cutting is deselected with G1; synchronous spindle cou-
pling is switched off with COUPOF; the spindle positioning operation is exited with M3, M4 or M5.
Program Clear alarm with the RESET key. Restart part program
Continuation:
22005 [Channel %1: ] Spindle %2 selected gear stage %3 not installed
Parameters: %1 = Channel number
%2 = Spindle number
%3 = Gear stage
Definitions: The first gear stage data block is active. The required gear stage is not installed in the 1st gear stage data block. The
number of installed gear stages is configured in MD35090 $MA_NUM_GEAR_STEPS.
Examples for the occurrence of the alarm with 3 gear stages installed (MD35090 $MA_NUM_GEAR_STEPS = 3):
* ...DO M44 or DO 45 was programmed in synchronized action for the spindle concerned.
* ...DO M70 was programmed and MD35014 $MA_GEAR_STEP_USED_IN_AXISMODE was larger than 3.
Reaction: NC Start disable in this channel.
Interface signals are set.
Alarm display.
Remedy: Modify part program: Only those valid gear stages can be entered which have also been installed according to
MD35090 $MA_NUM_GEAR_STEPS.
Limit M70 configuration (MD 35014 $MA_GEAR_STEP_USED_IN_AXISMODE) to MD35090
$MA_NUM_GEAR_STEPS.
Program Clear alarm with the RESET key. Restart part program
Continuation:
22010 [Channel %1: ] Block %3 spindle %2 actual gear stage differs from requested gear
stage
Parameters: %1 = Channel number
%2 = Spindle number
%3 = Block number, label
Definitions: The requested gear stage change has been concluded. The actual gear stage reported by the PLC as being engaged
is not the same as the required gear stage called for by the NC. Note: Wherever possible, the requested gear stage
should always be engaged.
Reaction: Alarm display.
Remedy: Please inform the authorized personnel/service department. Correct the PLC program.
Program Clear alarm with the Delete key or NC START.
Continuation:
22011 [Channel %1: ] Block %3 spindle %2 change to programmed gear stage not possible
Parameters: %1 = Channel number
%2 = Spindle number
%3 = Block number, label
Definitions: With the 'DryRun', 'ProgramTest' and 'SearchRunByProgTest' functions deselected, it is not possible in the Repos
module to carry out a gear stage change to a previously programmed gear stage. This is the case, if the spindle is in
the deselection block not active in speed control mode, as a slave axis or in a transformation. Execution of a gear stage
change is avoided if the above mentioned functions are deselected by resetting bit 2 of MD35035
$MA_SPIND_FUNCTION_MASK.
Reaction: Alarm display.
Remedy: Change deselection block or block search target block to speed control mode (M3, M4, M5, SBCOF). Set bit 2 of
MD35035 $MA_SPIND_FUNCTION_MASK to 0.
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Diagnostics Manual, 07/2010, 6FC5398-8BP40-0BA0
Alarms