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   Summary of Contents for Siemens Sinamics S120

  • Page 3 ___________________ Getting Started Preface ___________________ Fundamental safety instructions SINAMICS S120 drive ___________________ system SINAMICS ___________________ Overview S120 ___________________ Getting Started Hardware components ___________________ Creating a drive object Getting Started ___________________ Configuring the drive object ___________________ Commissioning a drive ___________________ Appendix Valid as of: Firmware Version 4.7...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
  • Page 5: Preface

    My Documentation Manager Under the following link there is information on how to create your own individual documentation based on Siemens' content, and adapt it for your own machine documentation: http://www.siemens.com/mdm Training...
  • Page 6 Equipment for Machine Tools (Catalog NC 61) SINUMERIK 840D sl Type 1B • Equipment for Machine Tools (Catalog NC 62) Installation/assembly SINAMICS S120 Equipment Manual for Control Units and Additional • System Components SINAMICS S120 Equipment Manual for Booksize Power Units •...
  • Page 7 EC Declaration of Conformity The EC Declarations of Conformity for the machinery directive can be found on the Internet http://support.automation.siemens.com/WW/view/de/21901735/67385845 Alternatively, you can contact the Siemens office in your region in order to obtain the EC Declaration of Conformity. Purpose of this document This documentation is aimed at beginners who want to find out more about the SINAMICS S120 drive system.
  • Page 8 Preface Getting Started Getting Started, (GS1) 04/2014, 6SL3097-4AG00-0BP3...
  • Page 9: Table Of Contents

    SINAMICS S120 drive system ....................... 21 Overview............................... 23 Hardware components .......................... 25 Components of the example configuration .................. 25 System data of the SINAMICS S120 training case ..............26 Wiring the components ........................ 28 Creating a drive object .......................... 29 Overview ............................29 Setting the communication interfaces ..................
  • Page 10 Table of contents Getting Started Getting Started, (GS1) 04/2014, 6SL3097-4AG00-0BP3...
  • Page 11: Fundamental Safety Instructions

    Fundamental safety instructions General safety instructions DANGER Danger to life due to live parts and other energy sources Death or serious injury can result when live parts are touched. • Only work on electrical devices when you are qualified for this job. •...
  • Page 12 Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life when live parts are touched on damaged devices Improper handling of devices can cause damage. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components;...
  • Page 13 Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life due to fire spreading if housing is inadequate Fire and smoke development can cause severe personal injury or material damage. • Install devices without a protective housing in a metal control cabinet (or protect the device by another equivalent measure) in such a way that contact with fire is prevented.
  • Page 14 Fundamental safety instructions 1.1 General safety instructions WARNING Danger of an accident occurring due to missing or illegible warning labels Missing or illegible warning labels can result in accidents involving death or serious injury. • Check that the warning labels are complete based on the documentation. •...
  • Page 15: Safety Instructions For Electromagnetic Fields (emf)

    Fundamental safety instructions 1.2 Safety instructions for electromagnetic fields (EMF) WARNING Danger to life or malfunctions of the machine as a result of incorrect or changed parameterization As a result of incorrect or changed parameterization, machines can malfunction, which in turn can lead to injuries or death.
  • Page 16: Handling Electrostatic Sensitive Devices (esd)

    Fundamental safety instructions 1.3 Handling electrostatic sensitive devices (ESD) Handling electrostatic sensitive devices (ESD) Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Damage through electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices.
  • Page 17: Industrial Security

    Siemens recommends strongly that you regularly check for product updates. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept.
  • Page 18: Residual Risks Of Power Drive Systems

    Fundamental safety instructions 1.5 Residual risks of power drive systems Residual risks of power drive systems The control and drive components of a drive system are approved for industrial and commercial use in industrial line supplies. Their use in public line supplies requires a different configuration and/or additional measures.
  • Page 19 Fundamental safety instructions 1.5 Residual risks of power drive systems 3. Hazardous shock voltages caused by, for example, – Component failure – Influence during electrostatic charging – Induction of voltages in moving motors – Operation and/or environmental conditions outside the specification –...
  • Page 20 Fundamental safety instructions 1.5 Residual risks of power drive systems Getting Started Getting Started, (GS1) 04/2014, 6SL3097-4AG00-0BP3...
  • Page 21: Sinamics S120 Drive System

    SINAMICS S120 drive system Modular system for sophisticated drive tasks SINAMICS S120 solves complex drive tasks for a wide range of industrial applications and is, therefore, designed as a modular system. Users can choose from many different harmonized components and functions to create a solution that best meets their requirements.
  • Page 22 SINAMICS S120 drive system System overview The SINAMICS S120 drive system consists of a variety of different modules. It is constructed of infeeds, filters, motor power units, modules for additional functions, Control Units plus standard and special versions of rotating and linear motors.
  • Page 23: Overview

    Overview This manual provides instructions on how to commission a simple SINAMICS S120 drive based on a sample project. To create a sample project the following points are explained: 1. Which hardware components do you need for the sample project? 2.
  • Page 24 Overview Getting Started Getting Started, (GS1) 04/2014, 6SL3097-4AG00-0BP3...
  • Page 25: Hardware Components

    Hardware components Components of the example configuration The following components are contained within the example configuration: ● CU320-2 DP from firmware version 4.5 with integrated Ethernet interface ● Smart Line Module (supply module) ● Line filter ● Double Motor Module ●...
  • Page 26: System Data Of The Sinamics S120 Training Case

    Hardware components 4.2 System data of the SINAMICS S120 training case System data of the SINAMICS S120 training case The example configuration is performed on a SINAMICS S120 training case. Figure 4-1 Training case The following technical data applies to the training case used:...
  • Page 27 Hardware components 4.2 System data of the SINAMICS S120 training case The training case is supplied ready-to-use with a demo project on the memory card and documentation. Technical data Degree of protection in accordance with DIN VDE IP20 0470 Part 1/ EN 60529/IEC 529...
  • Page 28: Wiring The Components

    Hardware components 4.3 Wiring the components Wiring the components The components of this example are assembled and wired into the SINAMICS training case. No changes to this wiring are permitted. For the purpose of commissioning this project example, it is not permissible to connect other components or drive loads to the motor. Figure 4-2 Wiring principle Note...
  • Page 29: Creating A Drive Object

    For data exchange between the programming device (PG/PC) and the Control Unit (CU), an Ethernet interface is used in the example, which is integrated into each SINAMICS S120 device. With PROFIBUS or PROFINET interfaces, commissioning happens in a similar way.
  • Page 30: Setting The Communication Interfaces

    Creating a drive object 5.2 Setting the communication interfaces Setting the communication interfaces 5.2.1 Setting up the Ethernet interface For the commissioning, the programming device (PG/PC) can be connected to the Control Unit via an Ethernet interface. However, the communications interface of the programming device must first be set up.
  • Page 31: Calling Starter

    Creating a drive object 5.2 Setting the communication interfaces 7. Set the IP address of the access interface of the PG/PC to the Control Unit to 169.254.11.1 and the subnet mask to 255.255.0.0. Figure 5-1 Example: IPv4 address of the PG/PC 8.
  • Page 32: Assigning The Ethernet Interface In Starter

    Creating a drive object 5.2 Setting the communication interfaces 5.2.3 Assigning the Ethernet interface in STARTER Assigning the communication interface 1. In STARTER, go through the menu items "Tools > Set PG/PC interface...". The "Set PG/PC interface" window opens: Figure 5-2 Creating an access point 2.
  • Page 33 Creating a drive object 5.2 Setting the communication interfaces 3. If the desired adapter is in the list, continue as described in point 6. If the required adapter is not included in the list, you must add the appropriate entry. To do so, click on the "Selection..."...
  • Page 34: Creating A Drive Project

    Creating a drive object 5.3 Creating a drive project Creating a drive project In STARTER, the project wizard will guide you through all the steps necessary to create and set up a new drive project. Procedure 1. In STARTER, click on the menu items "Project > New with Wizard." The start window of the project wizard is opened.
  • Page 35 Creating a drive object 5.3 Creating a drive project 4. Click on "Continue >". In step 2, the project wizard opens the "Set PG/PC interface" window. Figure 5-6 Setting the PG/PC Interface 5. In this window, you can check the settings of the communication interface made in the previous chapter, i.e.
  • Page 36 Creating a drive object 5.3 Creating a drive project 6. Click on "Continue >". The project wizard continues to step 4 to display a summary of your project settings. Figure 5-8 Summary 7. Click on button "Complete". The project wizard closes the window. In the project navigator, the found drive unit "S120_CU320_2_DP"...
  • Page 37: Configuring The Drive Object

    Configuring the drive object Configuring the drive unit In the example configuration, the "S120_CU320_2_DP" drive unit is configured for operation in the online mode. Through automatic configuration, the drive is initially switched to the "Factory settings" state and then provided with a standard configuration. Procedure 1.
  • Page 38 (the training case), but which are missing in the newly created project in STARTER (see section Special issues with the SINAMICS S120 training case (Page 41) and section Commissioning a drive (Page 45)).
  • Page 39 Configuring the drive object 6.1 Configuring the drive unit 4. Double-click on option "Automatic configuration" in the project navigator. The following window opens: Figure 6-3 Automatic configuration is prepared 5. Start the automatic configuration of the drive unit by clicking on the "Configure" button. The programming device (PG/PC) searches the DRIVE-CLiQ bus for connected objects.
  • Page 40: Configuring The Motor Module

    Configuring the drive object 6.2 Configuring the Motor Module 7. Click on button "Create". The automatic configuration process commences. When the process has been completed, a window with the message "Automatic configuration is complete" opens. Figure 6-5 Automatic configuration, stay online Note The above message appears because two drives are integrated in the training case.
  • Page 41: Special Issues With The Sinamics S120 Training Case

    6.3 Special issues with the SINAMICS S120 training case Special issues with the SINAMICS S120 training case If you use the SINAMICS S120 training case (which is customary with SITRAIN), as in the example case, pay attention to the following special issues: Motor used in the example configuration In this example, we only put the motor with the DRIVE-CLiQ interface into operation.
  • Page 42 Configuring the drive object 6.3 Special issues with the SINAMICS S120 training case 5. There, click on the "0" button in the expert list. The following configuration dialog is opened: Figure 6-7 Infeed operation 6. Click on row "1" and then click on "OK".
  • Page 43 Configuring the drive object 6.3 Special issues with the SINAMICS S120 training case Device supply voltage You must reduce the device supply voltage so that you can commission the drive. 1. Scroll through the expert list of the drive to parameter p0210 (device supply voltage)
  • Page 44 Configuring the drive object 6.3 Special issues with the SINAMICS S120 training case Getting Started Getting Started, (GS1) 04/2014, 6SL3097-4AG00-0BP3...
  • Page 45: Commissioning A Drive

    (STOP), and (TIP), and various diagnostic functions are available. You can find more information about these functions in the SINAMICS S120 Drive Functions Function Manual. ON/OFF enable 1. In the project navigator, click on the "+" symbol before the entry "S120_CU320_2_DP".
  • Page 46 Commissioning a drive 5. There, click on the "0" button. The configuration dialog for the ON/OFF signal is opened: Figure 7-2 On/off configuration 6. Click on row "1" and then click on "OK". Getting Started Getting Started, (GS1) 04/2014, 6SL3097-4AG00-0BP3...
  • Page 47 Commissioning a drive Commission with the control panel 1. Double-click on the entries "S120_CU320_2_DP" > "Drives" > "SERVO_02" > "Commissioning" > "Control Panel" in the project navigator. Figure 7-3 Calling up the control panel The control panel is opened. Figure 7-4 Control panel displayed 2.
  • Page 48 Commissioning a drive The "Assume control priority" window opens. Figure 7-5 Assuming control priority 3. Click on button "Safety notes". The "Safety notes" window opens. Figure 7-6 Safety instructions 4. Read and take note of the safety notes and then close the window. Getting Started Getting Started, (GS1) 04/2014, 6SL3097-4AG00-0BP3...
  • Page 49 Commissioning a drive 5. In the "Assume control priority" window, click on button "Accept". The window is closed and the control panel is activated. Figure 7-7 Control panel motor enable signal 6. Activate the check box "Enable signals". The symbols are active.
  • Page 50 Commissioning a drive Switching off the drive 1. To switch-off the motor, click on the symbol. The drive coasts to a standstill. 2. Click on the "Give up control priority!" button to return the control priority. 3. Confirm the following "Return control priority" prompt with "Yes." 4.
  • Page 51: Appendix

    Appendix List of important alarms and faults Axxxxx: Alarm Fyyyyy: Fault Table A- 1 The most important alarms and faults Number Cause Remedy F07085 Control parameters were compulsorily changed for the Not necessary. following reasons: No parameter change is necessary as the parameters have already been limited to a reasonable level.
  • Page 52: Restoring Factory Settings

    Appendix A.2 Restoring factory settings Number Cause Remedy F07840 The "Infeed operation" signal is not available, though Put infeed into operation. • the enables for the drive have already been pending for Check the interconnection of the binector input for •...
  • Page 53 Appendix A.2 Restoring factory settings 3. Activate the check box " S120_CU320_2_DP ", and click on "OK." The PG/PC establishes the link to the Control Unit. It then performs an "Online/offline comparison". The result is displayed in the following dialog "Online/offline comparison". Example: Figure A-2 Online/offline comparison...
  • Page 54: Documentation Overview

    Appendix A.3 Documentation overview Documentation overview Getting Started Getting Started, (GS1) 04/2014, 6SL3097-4AG00-0BP3...

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