TURBOCHARGER
ASSEMBLY
OIL ENTRANCE HOLE
GASKET
TURBO-
CHARGER
NUT
ASSEMBLY
TURBOCHARGER
ASSEMBLY
TURBOCHARGER (J05E)
MOUNTING THE TURBOCHARGER ASSEMBLY
1.
CAUTIONS
! CAUTION
Observe the following instructions when mounting the turbo-
charger assembly to the engine or handling after installation. Use
special care to prevent the entry of foreign matter into the turbo-
charger assembly.
2.
MOUNTING THE TURBOCHARGER ASSEMBLY
(1)
Before mounting, add engine oil from the oil inlet. Rotate the tur-
bocharger assembly by hand for lubrication.
(2)
Check the exhaust pipe system for dirt or foreign matter.
SHTS021271600014
(3)
Replace with the new gasket and mount the turbocharger assem-
bly to the exhaust manifold with 4 nuts in the order shown in the
1
2
figure.
Tightening Torque:
70 N·m {714 kgf·cm, 52 lbf·ft}
3
4
! CAUTION
•
If the stud bolt of the exhaust flange is stuck, use a commer-
cially available stud bolt remover to remove and replace the
stuck stud bolt.
•
Heat-resisting steel is used for bolts and nuts. Do not mix
them with ordinary bolts and nuts when mounting.
SHTS021271600015
•
Mount the turbocharger securely so that there is no gas leak-
age from the connections of the exhaust pipe.
(4)
Tighten the 4 nuts in the order shown in the figure again.
Tightening Torque:
70 N·m {714 kgf·cm, 52 lbf·ft}
! CAUTION
Make sure to tighten twice.
(5)
Mount the bracket to the turbocharger assembly and oil cooler
assembly with 3 bolts.
BRACKET
3.
MOUNTING THE EXHAUST BRAKE
Reference: EXHAUST (J05E), EXHAUST BRAKE, REPLACE-
MENT, MOUNTING THE EXHAUST BRAKE (Page 11-124)
4.
MOUNTING THE EXHAUST PIPE (ATC)
Reference:
REPLACEMENT, MOUNTING THE EXHAUST PIPE (ATC)
(Page 11-18)
5.
MOUNTING THE FLEXIBLE
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Reference: EXHAUST (J05E), EXHAUST PIPE, REPLACE-
MENT, MOUNTING THE EXHAUST SYSTEM COMPONENT
PARTS (Page 11-12)
EXHAUST
(J05E),
EXHAUST
17–9
PIPE
(ATC),
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