Overhaul - Hino S5-LJ05E04A Workshop Manual

OIL PRESSURE
SWITCH
TURBO-
CHARGER
ASSEMBLY
COOLANT
PIPE D
FOLDER
LUBRICATION (J05E)

OVERHAUL

REMOVING THE OIL COOLER ASSEMBLY
1. DRAINING THE COOLANT
(1) Drain the coolant.
Reference: COOLING (J05E), RADIATOR, REPLACEMENT,
REMOVING THE RADIATOR (Page 12-5)
2. DISCHARGING ENGINE OIL
(1) Remove the drain plug of the oil pan to drain engine oil.
Reference: MOUNTING AND DISMOUNTING THE ENGINE
(J05E), ENGINE ASSEMBLY, REPLACEMENT, REMOVING
THE ENGINE ASSEMBLY (Page 5-7)
3. REMOVING THE OIL FILTER
(1) Use the SST, remove the oil filter from the oil cooler assembly.
Reference: LUBRICATION (J05E), OIL FILTER, REPLACE-
MENT, REMOVING THE OIL FILTER (Page 13-4)
4. REMOVING THE TURBOCHARGER ASSEMBLY
(1) Remove the turbocharger assembly.
Reference:
ASSEMBLY, REPLACEMENT, REMOVING THE TURBO-
CHARGER ASSEMBLY (Page 17-5)
5. DISCONNECTING THE HARNESS
(1) Disconnect the connector from the oil pressure switch.
OIL COOLER
(2) Remove the harness around the oil cooler assembly.
ASSEMBLY
HARNESS
SHTS021271200008
6. REMOVING THE COOLANT PIPE
(1) Remove the nut and then the clip.
OIL COOLER
(2) Unfasten the 2 union bolts to remove coolant pipe D and 4 gas-
ASSEMBLY
kets from the folder and turbocharger assembly.
(3) Unfasten the 2 union bolts and detach the coolant pipe E and 4
gaskets from the folder and oil cooler assembly.
COOLANT
PIPE E
SHTS021271200009
TURBOCHARGER (J05E),
13–7
EN01F02114120402002002
TURBOCHARGER