Hino S5-LJ05E04A Workshop Manual page 362

10–86
CONNECTING ROD
CAP
COOLING JET
ENGINE MECHANICAL (J05E)
(4) Use the plastic hammer to tap the bolt head of the connecting rod
cap to separate the connecting rod from the cap.
! CAUTION
Use care not to damage bolt heads.
NOTICE
The connecting rod cap is connected with the dowel pin. However,
the rod and the cap can be separated easily by hammering the bolt
head.
SHTS021270900191
(5) Unfasten the bolts on the connecting rod cap to remove the con-
necting rod cap.
! CAUTION
• Note that the connecting rod bearings mounted to the con-
necting rod caps may fall off due to applied impact.
• Not to change the combination of the connecting rod and
connecting rod cap, the removed connecting rod caps must
be identified and stored in order of cylinder number.
NOTICE
•
To prevent the crankshaft from rotating, set the bar to the
adjustment hole of the balance weight and attach it to the oil
SHTS021270900192
pan mounting flange.
• When removing the piston, set the crankshaft to the top dead
center in the applicable cylinder.
(6) Use the wooden bar to push (tap) the connecting rod from the
lower of the engine to pull off the piston and connecting rod above
the engine as a unit.
WOODEN BAR
! CAUTION
•
Note that the connecting rod bearings mounted to the con-
necting rod caps may fall off due to applied impact.
SHTS021270900193
•
When pulling out the piston, rotate the connecting rod and be
careful not to bend the cooling jet.
• The removed pistons and connecting rods must be identified
and stored in order of cylinder number.
SHTS021270900194