Hino DUTRO XZU 305 Series Manuals

Manuals and User Guides for Hino DUTRO XZU 305 Series. We have 1 Hino DUTRO XZU 305 Series manual available for free PDF download: Manual

Hino DUTRO XZU 305 Series Manual (624 pages)

Brand: Hino | Category: Trucks | Size: 9 MB

Table of Contents
5
How to Use this Manual
6
General Information
6
General Description
6
Repair Procedures
6
Terms Definition
7
Identification Information
8
Vehicle Identification and Serial Numbers
8
Repair Instruction
9
Precaution
9
General Notice
14
Seat Belt Pretensioner
16
Repair Instruction
17
Vehicle Lift and Support Locations
19
How to Troubleshoot Ecu Controlled Systems
21
General Information
21
How to Proceed with Troubleshooting
22
System Normal
26
Wire Harness
27
Circuit Inspection
31
Electronic Circuit Inspection Procedure
32
Handling Connectors
32
Checking Connectors
32
Terms
37
Abbreviations Used in this Manual
37
Glossary of Sae and Hino Terms
42
Engine Control System
46
Preparation
46
Fuel
47
Preparation
47
Intake
48
Preparation
48
Engine Mechanical
49
Preparation
49
Exhaust
51
Preparation
51
Cooling
52
Preparation
52
Lubrication
53
Preparation
53
Starting & Charging
54
Preparation
54
Tire & Wheel
55
Preparation
55
Differential
56
Preparation
56
Brake
58
Preparation
58
Manual Transmission/Transaxle
59
Preparation
59
Clutch
60
Preparation
60
Power Steering
61
Preparation
61
Heater & Air Conditioner
62
Standard Bolt
64
How to Determine Bolt Strength
64
Specified Torque for Standard Bolts
65
How to Determine Nut Strength
66
Engine Control System
67
Service Data
67
Torque Specification
68
Fuel
69
Service Data
69
Torque Specification
70
Intake
71
Service Data
71
Torque Specification
72
Engine Mechanical
73
Service Data
73
Torque Specification
74
Exhaust
76
Torque Specification
76
Service Data
77
Torque Specification
78
Lubrication
79
Service Data
79
Torque Specification
80
Service Specifications
81
Starting & Charging
81
Service Data
81
Differential
84
Service Data
84
Torque Specification
85
Brake
86
Service Data
86
Torque Specification
87
Vacuum Pump
87
Parking Brake
88
Torque Specification
88
Manual Transmission / Transaxle
89
Torque Specification
89
Clutch
90
Service Data
90
Torque Specification
91
Power Steering
92
Torque Specification
92
Heater and Air Conditioning
93
Service Data
93
Torque Specification
94
Refer to Dutro Workshop Manual Yxze05A)
96
NOTE: the Following Pages Contain Only the Points Which Differ
96
From the above Listed Manuals
96
Ecd System (N04C Tf)
97
Precaution
97
Location
98
How to Proceed with Troubleshooting
100
Basic Inspection
101
Customer Problem Analysis Check
105
Check for Intermittent Problems
106
Basic Inspection
107
Check Engine Oil
107
Check Engine Coolant
108
Reading Registered Data
109
Registration
113
Problem Symptoms Table
118
Terminals of Ecm
120
Diagnosis System
123
Freeze Frame Data
124
Dtc Check/Clear
125
Clear Dtc
126
Check Mode Procedure
127
Fail Safe Chart
129
Data List/Active Test
131
Diagnostic Trouble Code Chart
134
Wiring Diagram
139
Inspection Procedure
139
P0093/78
146
Repair or Replace
147
P0 68/39
188
P0200/97
194
P0335/ 2
203
P0340/ 2
207
P0488/ 5
211
P0500/42
214
P0504/5
217
P2 20/ 9
241
P2226
247
Ecm Power Source Circuit
248
Starter Signal Circuit
255
Mil Circuit
259
Clear Dtc
260
Black Smoke
262
Abs & Ba System (N04C Tf)
274
How to Proceed with Troubleshooting
274
Customer Problem Analysis Check
276
Diagnosis System
277
Test Mode
285
Diagnostic Trouble Code Chart
287
Location
290
Terminals of Ecu
292
Problem Symptoms Table
295
Circuit Description
296
Wiring Diagram
297
Inspection Procedure
298
Replace Fuse
320
Inspect Battery
322
Combination Meter
348
Brake Fluid Level
353
Self Check
364
Active Test
371
Problem Symptoms Table
376
Circuit Description
377
Wiring Diagram
377
Inspection Procedure
378
Ecd System (N04C Tf)
408
On Vehicle Inspection
408
Inspection
410
Venturi Assy (N04C Tf)
413
Components
413
Replacement
414
Accelerator Link Assy (N04C Tf)
416
Replacement
416
Ecm (N04C Tf)
417
Replacement
417
Fuel System (N04C Tf)
419
Precaution
419
Check for Fuel Leaks
419
On Vehicle Inspection
420
Inspection
421
Fuel Filter Element (N04C Tf)
423
Replacement
423
Supply Pump Assy (N04C Tf)
427
Components
427
Replacement
428
Common Rail Assy (N04C Tf)
433
Replacement
433
Injector Assy (N04C
437
Replacement
438
Install Bracket
441
Fuel Tank Assy (N04C Tf)
442
Components
442
Replacement
444
Emission Control System
445
Turbocharger System (N04C Tf)
449
Precaution
449
Maintenance Precaution
449
On Vehicle Inspection
451
Check Exhaust System
451
Turbocharger Sub Assy
453
Components
453
Replacement
454
Charge Air Cooler Assy
456
Components
456
Replacement
457
Engine Mechanical
458
Inspection
459
Drive Belt (N04C Tf)
462
Replacement
462
Valve Clearance (N04C Tf)
463
Adjustment
463
Adjust Valve Clearance
465
Partial Engine Assy (N04C Tf)
467
Components
467
Camshaft (N04C Tf)
482
Replacement
482
Install Camshaft
484
Cylinder Head Gasket (N04C Tf)
487
Replacement
487
Oil Pump Seal (N04C Tf)
492
Replacement
492
Engine Rear Oil Seal (N04C Tf)
494
Replacement
494
Cooling System (N04C Tf)
501
On Vehicle Inspection
501
Inspection
502
Coolant (N04C Tf)
503
Replacement
503
Water Pump Assy (N04C Tf)
505
Replacement
505
Thermostat (N04C Tf)
507
Replacement
507
Remove Thermostat
507
Install Thermostat
507
Radiator Assy (N04C Tf)
509
On Vehicle Cleaning
509
Replacement
510
Lubrication System (N04C Tf)
514
On Vehicle Inspection
514
Oil Filter Sub Assy (N04C Tf)
516
Replacement
516
Add Engine Oil
516
Oil Pump Assy (N04C Tf)
518
Replacement
518
Oil Cooler Assy (N04C Tf)
520
Replacement
520
Starting & Charging
521
Starting System (N04C Tf)
522
Inspection
522
Starter Assy (N04C Tf)
524
Replacement
524
Charging System (N04C Tf)
525
Precaution
525
Problem Symptoms Table
533
On Vehicle Inspection
563
Parking Brake
571
Parking Brake System
572
Problem Symptoms Table
572
Remove Transmission
586
Rear Bearing
586
Power Steering
601
Drain Coolant
603
Heater & Air Conditioner
607
Alphabetical Index
620
Generator Assy (N04C Tf)
622
Replacement
623

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