Sign In
Upload
Manuals
Brands
Hino Manuals
Trucks
S5-LJ05E05A
Hino S5-LJ05E05A Truck Documentation Manuals
Manuals and User Guides for Hino S5-LJ05E05A Truck Documentation. We have
1
Hino S5-LJ05E05A Truck Documentation manual available for free PDF download: Workshop Manual
Hino S5-LJ05E05A Workshop Manual (647 pages)
Brand:
Hino
| Category:
Trucks
| Size: 62 MB
Table of Contents
General Introduction
5
Table of Contents
5
How to Identify Vehicle Type
6
Vehicle Model
6
Vehicle Identification Number (Vin) Structure
7
Appearance of Vehicle
8
Safety Instructions and Readiness to Work
9
Warning
9
Identification Information
13
Safety Instructions for Work
16
Introduction to Workshop Manual
19
Tightening of Bolts and Nuts
23
Handling of Liquid Gasket
33
Glossary
34
Definition of Abbreviation in this Manual
34
Lubricants
40
Recommended Lubricants
40
Standard Value (J05E)
41
Mounting and Dismounting the Engine
43
Engine Assembly
43
Engine Control
44
Engine Ecu
44
Engine Speed Main Sensor
44
Engine Speed Sub Sensor
44
Idle Set Volume
44
Accelerator Pedal
45
Block Heater
45
Fuel System
46
Fuel Tank
46
Fuel Sender Gauge
46
Engine-Side Fuel Filter & Case
47
Water Level Warning Switch
47
Supply Pump
48
Injector
48
Common Rail
49
Vehicle-Side Fuel Filter
49
Fuel Cooler
49
Emission Control
50
Egr Valve & Cooler
50
Closed Ventilator
50
Intake
51
Intake Manifold
51
Diesel Throttle
51
Intake Pipe (Exhaust Side)
51
Stack Duct
51
Air Cleaner
52
Intake Temperature Sensor
52
Boost Pressure Sensor
52
Air Flow Sensor
52
Engine Mechanical
53
Head Cover
53
Rocker Arm Assembly
53
Camshaft Assembly
54
Cylinder Head Assembly
55
Valve System
56
Crankshaft Pulley
57
Front Oil Seal Retainer
57
Flywheel Assembly
57
Flywheel Housing
57
Timing Gear & Cam Idle Gear
58
Piston & Connecting Rod
59
Crankshaft
60
Cylinder Liner
61
Cylinder Block
61
Engine Mounting and Bracket
61
Glow Plug
61
Exhaust
63
Exhaust Manifold
63
Exhaust Pipe
63
Exhaust Pipe (Atc)
63
Def-Scr
64
Dpr Cleaner
64
Fuel Addition Valve
65
Fuel Cutoff Valve
65
Def Pump
65
Def Injector
66
Def Tank
66
Coolant Cutoff Valve
66
Dcu
66
Dpr Differential Pressure Sensor
67
SCR UPSTREAM Nox SENSOR
67
SCR DOWNSTREAM Nox SENSOR
67
Atc Downstream Temperature Sensor
67
Doc Upstream Temperature Sensor
68
Dpr Upstream Temperature Sensor
68
Dpr Downstream Temperature Sensor
68
Scr Upstream Temperature Sensor
69
Exhaust Brake
69
Exhaust Brake Magnetic Valve
69
Cooling
70
Radiator
70
Radiator Cap
70
Reserve Tank
70
Intercooler
71
Thermostat Case & Thermostat
71
Coolant Pump
71
Cooling Fan & Fan Clutch
72
Coolant Temperature Sensor
72
Lubrication
73
Oil Cooler
73
Oil Pump
73
Oil Pan
74
Oil Strainer
74
Oil Pressure Switch
74
Standard Value (J05E)
75
Starting/Charging
75
Starter
75
V-Belt
75
Alternator (130 A)
76
Turbocharger
77
Turbocharger Assembly
77
Required Items (J05E)
78
Mounting and Dismounting the Engine
79
Engine Assembly
79
Engine Control
80
Engine Ecu
80
Engine Main Revolution Sensor
80
Engine Sub Revolution Sensor
81
Accelerator Pedal
82
Idle Set Volume
82
Fuel System
83
Fuel Sender Gauge
83
Water Level Warning Switch
83
Supply Pump
84
Injector
85
Common Rail
86
Fuel Filter and Case (Vehicle Side)
87
Emission Control
88
Egr Valve and Cooler
88
Closed Ventilator
89
Intake
90
Diesel Throttle
90
Boost Pressure Sensor
91
Air Flow Sensor
92
Engine Mechanical
93
Head Cover
93
Rocker Arm Assembly
93
Camshaft Assembly
93
Cylinder Head Assembly
94
Valve System
95
Crankshaft Front Oil Seal
96
Front Oil Seal Retainer
96
Flywheel Assembly
96
Crankshaft Rear Oil Seal
97
Flywheel Housing
97
Timing Gear and Cam Idle Gear
98
Piston and Connecting Rod
99
Crankshaft
101
Cylinder Liner
102
Cylinder Block
103
Glow Plug
103
Exhaust
104
Exhaust Manifold
104
Dpr
105
Fuel Addition Valve
106
Def Pump
106
Def Injector
106
Def Tank
107
Dpr Differential Pressure Sensor
107
SCR UPSTREAM Nox SENSOR
107
SCR DOWNSTREAM Nox SENSOR
107
Atc Downstream Temperature Sensor
108
Doc Upstream Temperature Sensor
108
Dpr Upstream Temperature Sensor
108
Dpr Downstream Temperature Sensor
109
Scr Upstream Temperature Sensor
109
Dpr Exhaust Gas Temperature Sensor
109
Exhaust Brake
110
Exhaust Brake Magnetic Valve
110
Cooling
111
Radiator Cap
111
Thermostat Case and Thermostat
111
Coolant Pump
112
Coolant Temperature Sensor
112
Lubrication
113
Oil Filter
113
Oil Cooler
113
Oil Pump
114
Oil Pan
114
Oil Pressure Switch
114
Starting/Charging
115
Starter
115
V-Belt
115
Alternator (130A)
115
Turbocharger
116
Turbocharger Assembly
116
Mounting and Dismounting the Engine (J05E)
118
Engine Assembly
119
Precautions in Tilting and Lowering the Cab
119
Measurement of Compression Pressure
119
Adjusting the Valve Clearance
122
Replacement
124
Engine Control (J05E)
133
Control Parts
134
System Block Diagram
134
Engine Ecu
135
Component Locator
135
Replacement
136
Vehicle Control Ecu
142
Replacement
142
Engine Speed Main Sensor
143
Component Locator
143
Inspection
144
Replacement
144
Engine Speed Sub Sensor
145
Component Locator
145
Inspection
146
Replacement
146
Idle Set Volume
147
Component Locator
147
Replacement
148
Accelerator Pedal
150
Component Locator
150
Replacement
151
Block Heater
152
Component Locator
152
Replacement
153
Diesel Throttle
154
Intake Temperature Sensor
154
Fuel Sender Gauge
154
Replacement
154
Air Flow Sensor
155
Boost Pressure Sensor
155
Replacement
155
SCR UPSTREAM Nox SENSOR
156
Dpr Differential Pressure Sensor
156
Replacement
156
SCR DOWNSTREAM Nox SENSOR
156
Atc Downstream Temperature Sensor
157
Replacement
157
Doc Upstream Temperature Sensor
157
Dpr Downstream Temperature Sensor
158
Dpr Upstream Temperature Sensor
158
Replacement
158
Outside Temperature Sensor
159
Scr Upstream Temperature Sensor
159
Replacement
159
Oil Pressure Switch
160
Coolant Temperature Sensor
160
Replacement
160
Fuel System (J05E)
161
Fuel System
162
Fuel System Diagram
162
Fuel Tank
163
Component Locator
163
Replacement (30 Gallon)
164
Replacement (33 Gallon)
167
Fuel Sender Gauge
171
Component Locator
171
Replacement
172
Fuel Filter and Case (Engine Side)
174
Component Locator
174
Replacement
175
Water Level Warning Switch
184
Component Locator
184
Replacement
185
Supply Pump
187
Component Locator
187
Replacement
188
Injector
196
Component Locator
196
Replacement
197
Common Rail
206
Component Locator
206
Inspection
207
Replacement
208
Fuel Filter and Case (Vehicle Side)
213
Component Locator
213
Replacement
214
Fuel Cooler
222
Component Locator
222
Replacement
223
Emission Control (J05E)
225
Egr Valve & Cooler
226
Component Locator
226
Inspection
227
Replacement
227
Closed Ventilator
234
Component Locator
234
Replacement
236
Intake (J05E)
242
Intake Manifold
243
Component Locator
243
Replacement
244
Diesel Throttle
249
Component Locator
249
Inspection
250
Replacement
250
Intake Pipe (Exhaust Side)
252
Component Locator
252
Replacement
253
Intercooler
255
Overhaul
255
Stack Duct
256
Component Locator
256
Cleaning the Precleaner Housing
257
Replacement
258
Air Cleaner
260
Component Locator
260
Replacement
262
Cleaning the Air Cleaner Element
266
Intake Temperature Sensor
267
Component Locator
267
Replacement
269
Boost Pressure Sensor
270
Component Locator
270
Inspection
271
Replacement
271
Air Flow Sensor
273
Component Locator
273
Inspection
274
Replacement
276
Engine Mechanical (J05E)
277
Head Cover
278
Component Locator
278
Replacement
279
Rocker Arm Assembly
282
Component Locator
282
Overhaul
283
Camshaft Assembly
290
Component Locator
290
Overhaul
292
Cylinder Head Assembly
297
Component Locator
297
Replacement
298
Overhaul
306
Valve System
312
Component Locator
312
Overhaul
313
Crankshaft Pulley
322
Component Locator
322
Replacement
323
Crankshaft Front Oil Seal
325
Component Locator
325
Replacement
326
Front Oil Seal Retainer
329
Component Locator
329
Replacement
330
Flywheel Assembly
332
Component Locator
332
Overhaul
333
Crankshaft Rear Oil Seal
337
Component Locator
337
Replacement
338
Flywheel Housing
341
Component Locator
341
Replacement
342
Timing Gear & Cam Idle Gear
346
Component Locator
346
Configuration Diagram
347
Overhaul
347
Piston and Connecting Rod
360
Component Locator
360
Overhaul
361
Crankshaft
377
Component Locator
377
Replacement
379
Cylinder Liner
388
Component Locator
388
Replacement
389
Cylinder Block
392
Component Locator
392
Overhaul
393
Engine Mounting and Bracket
401
Component Locator
401
Replacement
402
Glow Plug
404
Component Locator
404
Replacement
405
Gcu
408
Component Locator
408
Replacement
408
Exhaust (J05E)
409
Exhaust Manifold
411
Component Locator
411
Replacement
412
Exhaust Pipe
416
Component Locator
416
Replacement
417
Exhaust Pipe (Atc)
424
Component Locator
424
Replacement
425
Def-Scr & Dpr
427
Configuration Diagram
427
Cautions on Def/Coolant Piping Attaching and Detaching
428
Def-Scr
429
Component Locator
429
Replacement
430
Dpr Cleaner
434
Component Locator
434
Dpr Maintenance
435
Dpr Inspection
435
Inspection Procedure Followed When "Exhaust Gas after Treatment System Maintenance Requirement Light" Light up
436
Inspection by Way of Hino-DX
437
Inspection Procedure Followed When Malfunction Indicator Light Illuminates (Abnormal)
441
Determination by Way of Dpr State Determination Monitor of Hino-DX
444
Checking the Dpr State
444
Replacement
445
Overall Operation Flow
449
Air Cleaning Flow
456
Fuel Addition Valve
457
Component Locator
457
Replacement
458
Fuel Cutoff Valve
466
Component Locator
466
Replacement
467
Def Pump
468
Component Locator
468
Replacement
469
Def Injector
474
Component Locator
474
Replacement
475
Def Tank
480
Component Locator
480
Inspection
481
Replacement
482
Def Sensor
491
Component Locator
491
Replacement
492
Coolant Cutoff Valve
494
Component Locator
494
Replacement
495
Dcu
497
Component Locator
497
Replacement
498
Dpr Differential Pressure Sensor
503
Component Locator
503
Replacement
504
SCR UPSTREAM Nox SENSOR
506
Component Locator
506
Replacement
507
SCR DOWNSTREAM Nox SENSOR
509
Component Locator
509
Replacement
510
Atc Upstream Temperature Sensor
512
Component Locator
512
Replacement
513
Doc Upstream Temperature Sensor
515
Component Locator
515
Replacement
516
Dpr Upstream Temperature Sensor
518
Component Locator
518
Replacement
519
Dpr Downstream Temperature Sensor
520
Component Locator
520
Replacement
521
Scr Upstream Temperature Sensor
523
Component Locator
523
Replacement
524
Outside Temperature Sensor
527
Component Locator
527
Replacement
528
Exhaust Brake
529
Component Locator
529
Replacement
530
Exhaust Brake Magnetic Valve
533
Component Locator
533
Cooling (J05E)
536
Cooling System
537
Cooling System Diagram
537
Radiator
538
Component Locator
538
Inspection
539
Replacement
540
Radiator Cap
550
Component Locator
550
Replacement
551
Reserve Tank
553
Component Locator
553
Replacement
554
Intercooler
555
Component Locator
555
Overhaul
556
Thermostat Case and Thermostat
558
Component Locator
558
Overhaul
559
Coolant Pump
565
Component Locator
565
Replacement
566
Cooling Fan and Fan Clutch
568
Component Locator
568
Overhaul
569
Coolant Temperature Sensor
572
Component Locator
572
Replacement
573
Lubrication (J05E)
575
Lubrication System
576
Lubrication System Diagram
576
Oil Filter
577
Component Locator
577
Replacement
578
Oil Cooler
580
Component Locator
580
Overhaul
581
Oil Pump
588
Component Locator
588
Overhaul
589
Oil Pan
597
Component Locator
597
Replacement
598
Oil Strainer
602
Component Locator
602
Replacement
603
Oil Pressure Switch
604
Component Locator
604
Replacement
605
Oil Level Gauge and Guide
607
Component Locator
607
Replacement
608
Starter
611
Component Locator
611
Replacement
612
V-Belt
617
Component Locator
617
Replacement
618
Alternator (130A)
621
Overhaul
622
Turbocharger Assembly
636
Component Locator
636
Inspection
637
Replacement
639
Advertisement
Advertisement
Related Products
Hino S5-LJ05E04A
Hino 195h Series
Hino DUTRO XZU 305 Series
Hino DUTRO XZU 345 Series
Hino DUTRO XZU 404 Series
Hino DUTRO XZU 414 Series
Hino DUTRO XZU 424 Series
Hino DUTRO XZU 434 Series
Hino Series 155
Hino Series 155h
Hino Categories
Engine
Automobile
Trucks
Air Compressor
Turntable
More Hino Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL