Toyota Tundra 2005 Service - Repair - Maintenance page 2610

BR−34
Master Cylinder
SST
BRAKE
INSTALLATION
1.
(a)
(b)
(c)
(d)
(e)
(f)
(g)
2.
3.
(a)
SST
F08555
(b)
(c)
F05422
(d)
4.
5.
6.
7.
SST
F05421
8.
− BRAKE BOOSTER ASSEMBLY (Standard Cab, Access
Cab)
INSTALL BRAKE BOOSTER
Install a new gasket to the brake booster.
Install the brake booster bracket and 2 stopper rings to
the brake booster.
Install the booster and a new gasket.
Install the clevis to the operating rod.
Install and torque the booster installation nuts.
Torque: 13 N·m (130 kgf·cm, 9 ft·lbf)
Install the clevis pin into the clevis and brake pedal, and
install the clip to the clevis pin.
Connect the vacuum hose to the brake booster.
INSTALL NO. 2 HEATER TO REGISTER DUCT, LOWER
FINISH PANEL, COWL SIDE TRIM LH AND SCUFF
PLATE (See page BO−120)
ADJUST LENGTH OF BOOSTER PUSH ROD
Set the SST on the master cylinder, and lower the pin until
its tip slightly touches the piston.
SST 09737−00011
Turn the SST upside down, and set it on the booster.
SST 09737−00011
Measure the clearance between the booster push rod
and pin head (SST).
Clearance: 0 mm (0 in.)
Using SST, adjust the booster push rod length until the
push rod lightly touches the pin head.
SST 09737−00020
INSTALL MASTER CYLINDER (See page BR−24)
FILL BRAKE RESERVOIR WITH BRAKE FLUID AND
BLEED BRAKE SYSTEM (See page BR−4)
CHECK FOR FLUID LEAKAGE
CHECK AND ADJUST BRAKE PEDAL
(See page BR−10)
DO OPERATIONAL CHECK (See page BR−31)
BR1Y6−01