Toyota Tundra 2005 Service - Repair - Maintenance page 2462

SA−48
SST
SUSPENSION AND AXLE
0.3 ± 0.3 mm
(0.012 ± 0.012 in.)
SA0355
FA1121 FA1121
FA1123
FA1124
− FRONT DIFFERENTIAL CARRIER
REASSEMBLY
1. INSTALL NEW BEARINGS
Using SST and a press, install 2 new bearings.
SST 09950−60010 (09951−00380)
Bearing press in depth:
0.3 ± 0.3 mm (0.012 ± 0.012 in.)
2. ASSEMBLE DIFFERENTIAL CASE
(a) Install the 2 thrust washers on the side gears.
(b) Install the 2 side gears, pinion gears, pinion gear thrust
washers and pinion shaft in the differential case.
HINT:
Align the holes for the straight pin in the differential case and
pinion shaft.
(c) Using a dial indicator, measure the side gear backlash
while holding one pinion gear toward the differential case.
Backlash: 0 − 0.20 mm (0 − 0.0079 in.)
If the backlash is not within the specified value, replace the side
gear thrust washer with an appropriate thickness.
HINT:
Refer to the following table to select thrust washers which will
ensure that the backlash is within the specified value.
Washer thickness:
Thickness mm (in.)
0.96 − 1.04 (0.0378 − 0.0409)
1.06 − 1.14 (0.0417 − 0.0449)
3. INSTALL STRAIGHT PIN AND STAKE DIFFERENTIAL
CASE
(a) Using a pin punch and hammer, install the straight pin
through the differential case and hole in the pinion shaft.
(b) Stake the differential case.
4. INSTALL RING GEAR ON DIFFERENTIAL CASE
(a) Clean the contact surfaces of the differential case and
ring gear.
Thickness mm (in.)
1.16 − 1.24 (0.0457 − 0.0488)
1.26 − 1.34 (0.0496 − 0.0528)
SA09R−09