Toyota Tundra 2005 Service - Repair - Maintenance page 2367

TR−18
Front
TRANSFER − TRANSFER ASSEMBLY
9. INSTALL MAGNET AND SEPARATOR WITH OIL
STRAINER
(a) Install the magnet to the front case.
(b) Install the separator with oil strainer with the 3 bolts.
Torque: 7.5 N·m (76 kgf·cm, 66 in.·lbf)
D03238
10. INSTALL ACTUATOR ASSEMBLY
(a) Install a new O−ring, 2 new gaskets, transfer 4WD posi-
tion switch and transfer L4 position switch to the actuator
assembly.
Torque: 37 N·m (377 kgf·cm, 27 ft·lbf)
HINT:
Coat a new O−ring with gear oil.
(b) Install the actuator assembly with the 3 bolts.
Torque: 20 N·m (204 kgf·cm, 15 ft·lbf)
F07971
(c) Using a screwdriver and hammer, drive in the snap ring
to the shift fork shaft of the actuator assembly.
HINT:
Install only the snap ring on the rear side of the shift fork shaft.
F08460
11. INSTALL REAR OUTPUT SHAFT ASSEMBLY, DRIVEN
SPROCKET ASSEMBLY, CHAIN AND FRONT DRIVE
AND HIGH AND LOW SHIFT FORKS
(a) Install the driven sprocket assembly, chain and front drive
and high and low shift forks to the rear output shaft as-
sembly.
NOTICE:
Make sure that the front drive and high and low shift forks
are installed in the correct direction.
F08800
(b) Mount the rear case in a vise.
(c) Install the rear output shaft assembly, driven sprocket as-
sembly, chain and front drive and high and low shift forks
to the rear case as an assembly.
NOTICE:
Do not drop the clutch sleeve or shifting key.
HINT:
If necessary, heat the rear case to about 50 to 80 °C (122 to 176
°F).
F07969