Toyota Tundra 2005 Service - Repair - Maintenance page 2616

BR−40
BRAKE − FRONT BRAKE PAD
REPLACEMENT
1. REMOVE FRONT WHEEL
2. INSPECT PAD LINING THICKNESS
Check the pad thickness and replace pads if not within specifi-
cation.
Minimum thickness: 1.0 mm (0.039 in.)
F07748
3. REMOVE CLIP, 2 PINS AND ANTI−RATTLE SPRING
4. REMOVE 2 PADS AND 4 ANTI−SQUEAL SHIMS
NOTICE:
The anti−rattle spring and clip can be used again provided
that they have sufficient rebound, no deformation, cracks
or wear, and have had all rust, dirt and foreign particles
cleaned off.
5. CHECK DISC THICKNESS AND RUNOUT
(See page BR−44)
F07749
6. INSTALL NEW PADS
NOTICE:
When replacing worn pads, the anti−squeal shims must be
replaced together with the pads.
(a) Draw out a small amount of brake fluid from the reservoir.
(b) Press in the pistons with a monkey wrench handle or
equivalent.
HINT:
S
Tape the monkey wrench handle before use.
R13537
S
Always change the pads on one wheel at a time as there
is a possibility of the opposite piston flying out.
S
If the piston is difficult to push in, loosen the bleeder plug
and push in the piston while letting some brake fluid es-
cape.
(c) Install the anti−squeal shims to new pads.
HINT:
Apply disc brake grease to both sides of the inner anti−squeal
shims (See page BR−39).
(d) Install new pads.
NOTICE:
Do not allow oil or grease to come in contact with the rub-
bing face.
7. INSTALL ANTI−RATTLE SPRING AND 2 PINS
8. INSTALL CLIP
9. INSTALL FRONT WHEEL
Torque: 113 N·m (1,150 kgf·cm, 83 ft·lbf)
10. DEPRESS BRAKE PEDAL SEVERAL TIMES
11. CHECK THAT FLUID LEVEL IS AT MAX LINE
BR10K−05