Toyota Tundra 2005 Service - Repair - Maintenance page 2242

CL−18
Flywheel
Side
Q06647
5
3
6
SST
D05010
1
Matchmarks
4
2
Q06958
SST
Q06641
D13777
D13778
CLUTCH − CLUTCH UNIT
INSTALLATION
1. INSTALL CLUTCH DISC AND CLUTCH COVER ON
FLYWHEEL
(a) Insert SST in the clutch disc, then insert them in the fly-
wheel.
SST 09301−00110
HINT:
Take care not to insert the clutch disc in the wrong direction.
(b) Align the matchmarks on the clutch cover and flywheel.
(c) Following the order shown in the illustration, tighten the
6 bolts starting from the bolt located near the knock pin on
the top.
Torque: 19 N·m (195 kgf·cm, 14 ft·lbf)
HINT:
S
Following the order shown in the illustration, tighten the
bolts at a time evenly.
S
Check that the disc is in the center by lightly moving SST
up and down, right and left, and tighten the bolts.
2. CHECK DIAPHRAGM SPRING TIP ALIGNMENT
Using a dial indicator with a roller instrument, check the dia-
phragm spring tip alignment.
Maximum non−alignment: 0.5 mm (0.020 in.)
If alignment is not as specified, adjust the diaphragm spring tip
alignment using SST.
SST 09333−00013
3. APPLY RELEASE HUB GREASE
Apply release hub grease to the release fork and clutch release
bearing contact, push rod contact and release fork pivot con-
tact.
Sealant:
Part No. 08887−01806, RELEASE HUB GREASE or
equivalent
4. APPLY CLUTCH SPRING GREASE
Apply clutch spline grease to the input shaft spline.
Sealant:
Part No. 08887−01706, CLUTCH SPLINE GREASE or
equivalent
5. INSTALL BOOT, CLUTCH RELEASE BEARING AND
CLUTCH RELEASE FORK TO TRANSMISSION
(a) Install the clip to the release bearing.
(b) Install the boot and release bearing to the release fork,
and then install them to the transmission.
CL02L−03