Rear End Door Assembly Removal And Installation (Hatchback Model) - Suzuki SX4 Service Manual

Rear End Door Assembly Removal and
Installation (Hatchback Model)
WARNING
!
Be careful enough when you open and shut
with door balancer has not adhered to rear
end door.
Otherwise, Rear end door doses in weight
and is injured.
Removal
1) Remove rear end door trim (1).
2) Remove related section of head lining and rear trim.
3) Disconnect rear end door harness couplers (2) and
washer hose (3).
4) Remove rear end door balancers (4).
5) Remove door hinge nuts (5) and remove rear end
door assembly (6).
6
4
5
2
S7RW0A9A06010
1
A
A
A
A
A
A
A
B
A
A
A
4
2
3
A B
I5RW0A9A0008-03
Hood / Fenders / Doors:
WARNING
!
Handling of rear end door balancer (damper)
• Handle balancer carefully. Do not scar or
scratch exposed surface of its piston rod,
and never allow any paint or oil to stick to
its surface.
• Do not turn piston rod with balancer fully
extended.
• Do not disassemble balancer (1) because
its cylinder is filled with gas.
Discarding of rear end door balancer
(damper)
• The gas itself in balancer is harmless but it
may issue out of the hole together with
chips generated by the drill (2). Therefore,
be sure to wear goggle when drilling.
• Using a 2 to 3 mm (0.08 to 0.12 in.) drill (2),
make a hole to remove gas inside as
shown before discarding.
Installation
Reverse removal procedure noting the following.
• Tighten rear end door balancer bolt to specified torque
referring to "Rear End Door Assembly Components
(Hatchback Model)".
• Secure wiring harness (1).
I2RH019A0010-01
1
I5RW0A9A0010-01
9J-7