Honda Accord 2008 Manual page 825

07/11/02 09:25:12 61TA0000_130_0052
Manual Transmission
Synchro Ring and Gear Inspection (cont'd)
3. Inspect the thrust surface (A) on each gear hub for
wear.
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A
B
C
4. Inspect the cone surface (B) on each gear hub for
wear and roughness.
5. Inspect the teeth on all gears (C) for uneven wear,
scoring, and cracks.
6. Coat the cone surface of each gear with
transmission fluid, and place its synchro ring on it.
Rotate the synchro ring, making sure that it does
not slip.
13-52
7. Measure the clearance between each gear (A) and
its synchro ring (B) all around the gear. Hold the
synchro ring against the gear evenly while
measuring the clearance. If the clearance is less
than the service limit, replace the synchro ring and
gear.
Synchro Ring-to-Gear Clearance
−
Standard: 0.70 1.49 mm (0.028 0.059 in.)
Service Limit: 0.4 mm (0.016 in.)
Double Cone Synchro and Triple Cone Synchro-to-
Gear Clearance
Standard:
: Outer Synchro Ring (B) to Synchro Cone (C)
− −
0.70 1.19 mm (0.028 0.047 in.)
: Synchro Cone (C) to Gear (A)
0.50 1.04 mm (0.020 0.041 in.) − −
: Outer Synchro Ring (B) to Gear (A)
0.95 1.68 mm (0.037 0.066 in.) − −
Service Limit:
: 0.3 mm (0.012 in.)
: 0.3 mm (0.012 in.)
: 0.6 mm (0.024 in.)
C
B
A
−
B
A
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