Bushing Service - Polaris RZR XP 1000 Service Manual

Bushing Service

NOTE: Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379
QTY.
ITEM PART #
A, B
1 5132027
C 1 5132501
D 1 5132029
E 1 5132028
–
1 9915111
Additional Special Tools
QTY. PART # TOOL DESCRIPTION
Clutch Bushing Replacement Tool
1 2871226
Kit
1 2870386 Piston Pin Puller
*Clutch Bushing Replacement Tool Kit (PN 2871226)
QTY.
ITEM PART #
#2 1 5020628
#3 1 5020629
#5 1 5020631
#8 1 5020632
#9 1 5010279
#10 1 5020633
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
TOOL DESCRIPTION
EBS Puller Tool
EBS Puller Nut
EBS Main Adapter
EBS Bushing Removal
Tool Instructions
Instructions
TOOL DESCRIPTION
P-90 Drive/Driven
Clutch Bushing Install
Tool
Drive Clutch Cover
Bushing Removal/
Installation Tool
P-90 Driven Clutch
Cover Bushing
Removal Tool
Main Puller Adapter
Adapter Reducer
Number Two Puller
Adapter
© Copyright 2014 Polaris Industries Inc.
NOTE: Bushings are installed at the factory using
Loctite® 648. In order to remove bushings it will be
necessary to apply heat evenly to the area around
each bushing. Clean all residual Loctite® from
bushing bore prior to installing new bushing.
Clutch Bushing Removal
1. Install main puller adapter
2. Install adapter reducer
3. Using a hand held propane torch, apply heat around
outside of bushing until tiny smoke tailings appear.
4. Flip sheave over so bushing faces downward and
install onto puller.
5. Install bushing tool .
6. Install left hand nut (C) and spacer onto puller rod
and tighten by hand. Turn puller barrel for further
tension if needed.
7. Turn clutch sheave counterclockwise until bushing is
removed and sheave comes free.
PVT SYSTEM
onto puller.
.
9
5.31
5