Bushing Service - Polaris ACE 900 2017 Service Manual

PVT SYSTEM

BUSHING SERVICE

NOTICE
Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379
QTY.
ITEM PART #
A, B
1 5132027
C 1 5132501
D 1 5132029
E 1 5132028
–
1 9915111
Additional Special Tools
QTY.
PART # TOOL DESCRIPTION
Clutch Bushing Replacement Tool
1 2871226
Kit
1 2870386 Piston Pin Puller
*Clutch Bushing Replacement Tool Kit (PN 2871226)
ITEM QTY. PART #
#2 1 5020628
#3 1 5020629
#5 1 5020631
#8 1 5020632
#9 1 5010279
#10 1 5020633
5.18
TOOL DESCRIPTION
EBS Puller Tool
EBS Puller Nut
EBS Main Adapter
EBS Bushing Removal
Tool Instructions
Instructions
TOOL DESCRIPTION
P-90 Drive/Driven
Clutch Bushing Install
Tool
Drive Clutch Cover
Bushing Removal
/Installation Tool
P-90 Driven Clutch
Cover Bushing
Removal Tool
Main Puller Adapter
Adapter Reducer
Number Two Puller
Adapter
NOTICE
Bushings are installed at the factory using Loctite® 648.
In order to remove bushings it will be necessary to
apply heat evenly to the area around each bushing.
Clean all residual Loctite® from bushing bore prior to
installing new bushing.
CAUTION
Clutch components will be hot! In order to avoid serious
burns, wear insulated gloves during the removal
process.
Moveable Sheave - Bushing Removal
1. Remove clutch as outlined previously in this chapter.
2. Install handle end of the Piston Pin Puller securely
into bench vise and lightly grease puller threads.
Piston Pin Puller: 2870386
3. Remove nut from puller rod and set aside.
9929422 R02 - 2017-2019 ACE 900 Service Manual
© Copyright Polaris Industries Inc.