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Clutch Inspection - Polaris RZR XP 1000 Service Manual

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PVT SYSTEM

Clutch Inspection

NOTE: Remove cover, spring, limiter spacer and
spider following the instructions for drive clutch
disassembly, then proceed as follows:
1. Remove and inspect the moveable sheave spacer
. Visually inspect the spacer for damage and replace
if necessary.
2. Remove the moveable clutch sheave.
3. Lift bearing
and thrust washers
Replace as an assembly if worn, damaged, or if
operational
problems
disassembly.
5.22
1
off the shaft.
were
noted
prior
to
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
4. Inspect surface of shaft for pitting, grooves or
damage.
Measure
compare to specifications. Replace the drive clutch
assembly if shaft is worn or damaged.
Shaft Diameter:
Standard: 1.3725 - 1.3712"
(34.8615 - 34.8488 mm)
Service Limit: 1.3704" (34.8088 mm)
5. Visually inspect the thrust washers for damage.
Measure the thickness and compare to specification.
Replace if worn or damaged.
Thrust Washer Thickness:
Standard: .030" (.76 mm)
Service Limit: .025" (.64 mm)
the
outside
diameter
and

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Rzr xp4 1000