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Thermostat Replacement - Polaris RZR XP 1000 Service Manual

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6. Remove the four upper radiator support fasteners
and disconnect the small radiator bypass hose
7. Lift radiator up to disengage it from its lower
mounting points. Tilt top of radiator outward and
remove the radiator from the vehicle.
8. Separate the fan motor assembly from the radiator.
Inspect fan blades for damage.
9. Reverse this procedure for installation. Be sure to
properly fill and bleed cooling system as outlined in
this chapter.
Upper Radiator Hose
Lower Radiator Hose
Recovery Bottle
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
.
To Radiator Fitting
Fan Motor Assembly
Radiator
© Copyright 2014 Polaris Industries Inc.
ENGINE / COOLING SYSTEM

Thermostat Replacement

1. Remove the hood from the front cab.
WARNING
The cooling system is under pressure and serious
burns may result.
Allow the engine to cool before servicing.
2. Remove the pressure cap to relieve any system
pressure (see Chapter 3 – Cooling System Pressure
Cap Test, page 3.14).
3. Drain coolant to a level below the thermostat
housing.
4. Remove upper coolant hose from thermostat
housing
.
1
5. Remove the rear bolt
cover.
6. Remove the cargo box access panel.
7. Using an 8 mm swivel socket and long extension,
remove the front bolt
cover.
retaining the thermostat
retaining the thermostat
3.15
3

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Rzr xp4 1000