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Fuel Pump Replacement - Polaris RZR XP 1000 Service Manual

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Fuel Pump Replacement

1. Move the vehicle to a well ventilated area. Shift the
transmission into Park and turn the ignition key off.
2. Remove the passenger seat to access the fuel
Always wear safety goggles when working with high
pressure or flammable fluids. Failure to do so could
result in serious injury or complications.
3. Be sure the top of the fuel tank is clean
requires cleaning, hand wash the top of the tank to
ensure no debris will enter the fuel system when the
fuel pump is removed.
Failure to clean area around fuel pump may lead to
debris entering the fuel tank during service. Excessive
debris in fuel tank may cause premature wear of fuel
pump and/or clogging of internal fuel filters.
4. Ensure that static has been discharged by touching a
ground source such as the engine or frame.
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
5. While holding a shop towel over the fuel line
It is possible for pressurized fuel to be present when
It is recommended to allow the vehicle to sit for a period
servicing the fuel pump. This allows the exhaust to cool
. If it
6. Disconnect the fuel pump electrical harness
© Copyright 2014 Polaris Industries Inc.
connectors, disconnect the fuel supply line
the pump and the fuel return line (B) from the tank
(see Chapter 2 – Fuel Lines, page 2.13 for specific
removal procedures).
disconnecting the fuel line.
of one hour after shutting off the engine before
and fuel pressure to drop.
NOTE: A small amount of fuel may come out of
the fuel lines or pump fitting. Properly drain fuel
into a suitable container.


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