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Polaris RZR XP 1000 Service Manual page 83

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Table of Contents
PISTON / RINGS / CONNECTING ROD / CRANKSHAFT / BALANCE SHAFT
ITEM
Standard O.D. - Measured 90° to pin, 0.39
in. (10 mm) up from piston skirt
Piston
Piston Pin Bore I.D. (Standard)
Piston Pin O.D.
Top Ring
Installed
Second Ring
Gap
Piston Ring
Oil Control Rails
Ring to
Top Ring
Groove
Second Ring
Clearance
Connecting Rod Small End I.D.
1 - Marking
Conn. Rod Big End Bore I.D.
Connecting
Rod
2 - Marking
Conn. Rod Big End Bore I.D.
3 - Marking
Conn. Rod Big End Bore I.D.
B - Marking
Main Journal O.D.
G -
Main Journal O.D.
Marking
Y - Marking
Main Journal O.D.
B - Marking
Rod Journal O.D.
Crankshaft
G -
Rod Journal O.D.
Marking
Y - Marking
Rod Journal O.D.
Crankshaft Runout Limit (PTO and MAG)
Balance
Bearing Journal O.D. (Standard)
Shaft
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
3.6597 ± 0.0003" (92.959 ± 0.008 mm)
0.7877 - 0.7881" (20.009 - 20.018 mm)
0.7873 - 0.7875" (20.000 - 20.005 mm)
0.010 - 0.014" (0.25 - 0.35 mm)
0.015 - 0.025" (0.37 - 0.63 mm)
0.008 - 0.028" (0.20 - 0.70 mm)
0.0007 - 0.0023" (0.020 - 0.060 mm)
0.7879 - 0.7885" (20.015 - 20.030 mm)
1.7318 - 1.7321" (43.989 - 43.996 mm)
1.7321 - 1.7323" (43.996 - 44.003 mm)
1.7323 - 1.7326" (44.003 - 44.010 mm)
1.6140 - 1.6143" (40.996 - 41.004 mm)
1.6137 - 1.6140" (40.988 - 40.995 mm)
1.6134 - 1.6137" (40.980 - 40.987 mm)
1.6118 - 1.6122" (40.942 - 40.950 mm)
1.6115 - 1.6118" (40.934 - 40.941 mm)
1.6112 - 1.6115" (40.926 - 40.933 mm)
1.4939 - 1.4946" (37.946 - 37.962 mm)
© Copyright 2014 Polaris Industries Inc.
ENGINE / COOLING SYSTEM
STANDARD
-
SERVICE LIMIT
-
0.7893" (20.05 mm)
0.7866" (19.98 mm)
0.0196" (0.5 mm)
3
0.028" (0.70 mm)
0.0354" (0.9 mm)
0.0047" (0.12 mm)
0.7897" (20.06 mm)
-
-
-
1.6129" (40.970 mm)
1.6129" (40.970 mm)
1.6129" (40.970 mm)
1.6104" (40.906 mm)
1.6104" (40.906 mm)
1.6104" (40.906 mm)
Less than 0.001"
(0.025 mm)
1.4921" (37.900 mm)
3.7

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