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Polaris RZR XP 1000 Service Manual page 520

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Table of Contents
Pressure Cap Test.............................................. 3.14
Pressure Test.............................................2.27, 3.13
Specifications .................................................... 3.13
CPS ..................................................................... 4.32
Crankcase
Assembly........................................................... 3.71
Disassembly / Inspection .................................... 3.48
Crankshaft
Connecting Rod Bearing Selection ...................... 3.63
Connecting Rod Inspection ................................. 3.60
Installation ......................................................... 3.68
Main Bearing Selection ....................................... 3.63
Removal / Inspection .......................................... 3.51
Crankshaft Position Sensor (CPS) .......................... 4.32
CV Joint / Boot
Replacement (Outer) .......................................... 7.17
Cylinder
Inspection.......................................................... 3.55
Installation ......................................................... 3.67
Removal............................................................ 3.56
Cylinder Head
Assembly........................................................... 3.77
Disassembly ...................................................... 3.38
Installation ......................................................... 3.78
Removal............................................................ 3.37
Warp ................................................................. 3.37
Cylinder Leakdown Test ......................................... 2.20
Dash
Removal.......................................................... 10.20
Dash Instruments / Controls ................................... 10.8
Decal Replacement ............................................. 10.27
Decimal Equivalent Chart ....................................... 1.26
Diagnostic Trouble Codes ...................................... 4.40
Diagnostic Trouble Codes (ETC)............................. 4.40
Differential
Assembly...................................................6.21, 6.41
Bushing Replacement ................................6.19, 6.39
Disassembly ..............................................6.18, 6.38
Operation ..................................................6.16, 6.31
Digital Wrench
Communication Errors ........................................ 4.48
Diagnostic Connector ......................................... 4.48
ECU Reprogramming ......................................... 4.51
Guided Diagnostics ............................................ 4.49
Overview ........................................................... 4.46
Serial Number.................................................... 4.49
Updates............................................................. 4.47
Doors ................................................................... 10.5
Doors XP 4 ........................................................... 10.6
Drive Belt
Inspection.......................................................... 5.16
Installation ......................................................... 5.16
Removal............................................................ 5.15
Drive Clutch
Assembly........................................................... 5.25
Assembly View .................................................. 5.17
IX.2
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9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
Bushing Service ................................................. 5.23
Button to Tower Clearance .................................. 5.20
Cover Bushing ................................................... 5.23
Disassembly ...................................................... 5.18
Moveable Sheave Inspection .............................. 5.23
Needle Bearing .................................................. 5.19
Roller and Pin Inspection .................................... 5.21
Shift Weights ..................................................... 5.20
Spider Removal ................................................. 5.21
Spring ............................................................... 5.18
Drive Shaft
Boot Inspection .................................................. 2.31
CV Joint Handling .............................................. 7.16
Installation (Front) .............................................. 7.12
Installation (Rear)............................................... 7.14
Removal (Front) ................................................. 7.11
Removal (Rear).................................................. 7.13
Driven Clutch
Assembly........................................................... 5.32
Assembly View .................................................. 5.36
Bushing Service ................................................. 5.31
Disassembly ...................................................... 5.28
Service .............................................................. 5.28
DTC ..................................................................... 4.40
ECU ..................................................................... 4.18
Replacement .............................................4.18, 4.51
EFI
Diagnostic Trouble Codes ................................... 4.40
Operation Overview............................................ 4.17
Service Notes ...................................................... 4.5
EFI System
Assembly View .................................................... 4.6
Component Locations........................................... 4.7
Electrical
AWD Breakout Diagram.................................... 11.46
Charging System Breakout Diagram .................. 11.52
Chassis Power Breakout Diagram ..................... 11.49
Cooling System Breakout Diagram .................... 11.48
Key-On Power Breakout Diagram...................... 11.50
Lights Breakout Diagram .................................. 11.51
Speed Sensor Breakout Diagram ...................... 11.47
Torque Specifications ......................................... 11.3
Electronic Control Unit (ECU) ................................. 4.18
Electronic Throttle Control (ETC) ............................ 4.36
Engine
Assembly View ............................................3.9–3.12
Balance Shaft Removal / Inspection..................... 3.50
Bearing Selection Identification ........................... 3.62
Break-In Period .................................................. 3.32
Breather Hose Inspection.................................... 2.19
Camshaft Installation / Timing ............................. 3.79
Camshaft Removal............................................. 3.33
Camshaft Sprocket Inspection............................. 3.35
Connecting Rod Bearing Selection ...................... 3.63
Cooling System Troubleshooting ......................... 3.90
Crankcase Assembly.......................................... 3.71
E

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