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Polaris RZR XP 1000 Service Manual page 129

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11. Measure each main journal and connecting rod
journal in two locations, 90 degrees apart. Replace
crankshaft if any journal is worn below the service
limit specification.
MAG End
Journal 1 (Main
9
Bearing)
Journal 2 (Rod
10
Bearing)
Journal 3 (Main
11
Bearing)
12. Refer to the six letters stamped onto the PTO end of
the crankshaft.
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
Journal 4 (Rod
12
Bearing)
Journal 5 (Main
13
Bearing)
Journal 6 (Main
14
Bearing)
PTO End
15
© Copyright 2014 Polaris Industries Inc.
ENGINE / COOLING SYSTEM
13. Use the table below to see if the crankshaft bearing
journals are within specification. If worn past the
service limit, replace the crankshaft assembly.
CRANKSHAFT BEARING JOURNAL
DIAMETERS
B
Standard
Main
Bearing
Service Limit
Standard
Conn Rod
Bearing
Service Limit
G
Standard
Main
Bearing
Service Limit
Standard
Conn Rod
Bearing
Service Limit
Y
Standard
Main
Bearing
Service Limit
Standard
Conn Rod
Bearing
Service Limit
14. Whether installing a new crankshaft or re-installing
the original, refer to the bearing selection chart
provided in the Crankshaft Main Bearing Selection,
page 3.63 and Connecting Rod Bearing Selection,
page 3.63 procedures.
1.6140 - 1.6143"
(40.996 - 41.004
mm)
3
1.6129" (40.970
mm)
1.6118 - 1.6122"
(40.942 - 40.950
mm)
1.6104" (40.906
mm)
1.6137 - 1.6140"
(40.988 - 40.995
mm)
1.6129" (40.970
mm)
1.6115 - 1.6118"
(40.934 - 40.941
mm)
1.6104" (40.906
mm)
1.6134 - 1.6137"
(40.980 - 40.987
mm)
1.6129" (40.970
mm)
1.6112 - 1.6115"
(40.926 - 40.933
mm)
1.6104" (40.906
mm)
3.53

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