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Upper Steering Shaft Installation (Eps Models) - Polaris RZR XP 1000 Service Manual

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Upper Steering Shaft Installation (EPS
Models)
NOTE: If steering wheel was removed, follow this
procedure to ensure the upper steering shaft is
properly positioned on the power steering stub
shaft.
CAUTION
Striking the steering wheel or steering shaft
can permanently damage the EPS unit
and cause a Power Steering Fault.
NOTE: Be sure upper steering shaft hardware is
positioned correctly (see Chapter 8 –
View (EPS Models), page 8.9).
1. Install the upper steering shaft and align the skip-
tooth spline
on the power steering stub shaft with
1
the opening
in the upper steering shaft.
2. Install the pivot tube and torque fasteners to
specification.
Pivot Tube Fasteners:
8 ft-lb (11 Nm)
3. Install the tilt shock and torque fastener to
specification.
Tilt Shock Fastener:
7 ft-lb (10 Nm)
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
4. Be sure the front wheels are pointing straight ahead
5. Install a new upper steering shaft pinch bolt and nut.
Assembly
6. Reconnect both electrical harnesses onto the power
7. Reinstall the black plastic cover over the power
8. Turn the key switch on and test EPS operation.
© Copyright 2014 Polaris Industries Inc.
STEERING / SUSPENSION
and install the steering wheel and retaining nut.
Torque the nut to specification and reinstall the
plastic wheel cover.
Steering Wheel Nut:
65 ft-lbs (88 Nm)
Torque pinch bolt to specification.
Upper Steering Shaft Pinch Bolt:
15 ft-lbs (20 Nm)
steering unit. Be sure the connectors snap into
place.
steering unit and install the two Torx-head fasteners.
8
8.15

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Rzr xp4 1000