Fuel Tank Installation - Polaris RZR XP 1000 Service Manual

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Fuel Tank Installation

1. Carefully reinstall the fuel tank assembly. Install the
inner tank bracket with the fuel tank to ensure the
bracket is inserted properly into the lower fuel tank
2. Reinstall the fuel tank bracket and fasteners.
3. Install the vent line.
4. Reinstall block-off panel. Secure with plastic rivets
and torque screws to specification.
Block-off Panel Screws
8 ft-lbs (11 Nm)
5. Reinstall the seat base frame and torque fasteners to
Seat Base Frame fasteners
8 ft-lbs (11 Nm)
6. Install regulator and fuse box to the block-off panel.
Torque fasteners to specification.
Regulator/Fuse Box fasteners
5 ft-lb (7 Nm)
7. Install fuel tank strap screw. Torque screw to
Fuel Tank Strap Screw
8 ft-lbs (11 Nm)
8. Reinstall center console, shift knob and screws.
9. Reinstall seat belt mechanism. Torque bolt to
Seat Belt Mechanism Bolt:
40 ft-lbs (54 Nm)
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
10. Reinstall right rocker panel and all previously
11. Reconnect the fuel line and fuel pump electrical
12. Reinstall the battery and battery bracket. Torque
13. Install both seats and test the fuel pump by turning
© Copyright 2014 Polaris Industries Inc.
removed fasteners.
harness. Verify connections are secure.
fastener to specification.
Battery Bracket:
8 ft-lbs (11 Nm)
the ignition key on and listening for the pump to
activate. Check the fuel line fittings for leaks.


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