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Pad Inspection; Pad Assembly / Installation - Polaris RZR XP 1000 Service Manual

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BRAKE SYSTEM

Pad Inspection

1. Measure the thickness of the pad material. Replace
pads if worn beyond the service limit.
Front Brake Pad Thickness:
0.297 ± 0.007" (7.5 ± .178 mm)
Service Limit: 0.180" (4.6 mm)
9.20
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.

Pad Assembly / Installation

1. Lubricate mounting bracket pins
silicone grease and install rubber dust boots.
2. Compress mounting bracket and make sure dust
boots are fully seated. Install pads with friction
material facing each other.
WARNING
If brake pads are contaminated with grease, oil, or
liquid soaked do not use the pads.
Use only new, clean pads.
3. Install caliper onto front hub and torque mounting
bolts
to specification.
Front Caliper Mount Bolt:
40 ft-lbs (54 Nm)
with a light film of
1

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Rzr xp4 1000