Drive Shaft; Front Drive Shaft Removal - Polaris RZR XP 1000 Service Manual

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DRIVE SHAFT

1. Elevate front of vehicle and safely support machine

under the frame area.

Serious injury may result if machine tips or falls. Be

sure machine is secure before beginning this service

procedure. Wear eye protection when removing

bearings and seals.

2. Remove the four wheel nuts and remove the front

3. Remove the cotter pin

hub castle nut

. Remove the nut, and cone

from the front wheel hub assembly.

4. Remove and discard the two front brake caliper

mounting bolts and remove the caliper from the

brake disc (see Chapter 9 – Caliper Removal , page

5. CAUTION: Do not hang the caliper by the brake line.

Use wire to hang caliper to prevent damage to the

6. Remove the front wheel hub assembly.

9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual

and loosen the front wheel

7. Remove and discard the upper and lower ball joint

8. Using a soft faced hammer, lightly tap on the bearing

carrier while removing the upper ball joint end.

9. Remove the drive shaft from the front bearing carrier.

10. With a short, sharp jerk, remove drive shaft from the

front gearcase.

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Rzr xp4 1000