Shift Weight Inspection; Button To Tower Clearance Inspection - Polaris RZR XP 1000 Service Manual

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Shift Weight Inspection

1. Remove shift weight bolts and weights. Inspect the

contact surface of each weight. The surface should

be smooth and free of dents or gall marks. Inspect

the weight pivot bore and bolts for wear or galling. If

weights or bolts are worn or broken, replace in sets

of three with new bolts and nuts.

The clutch assembly is a precisely balanced unit. Never

replace parts with used parts from another clutch

A damaged shift weight is usually

caused by a damaged or stuck roller in the spider

assembly. See "Drive Clutch Roller Pin and

Button Service".

9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual

1. Inspect the button to tower clearance as shown.

Replace the drive clutch if clearance is beyond

specification.

Button to Tower Clearance:

0.000-.012" (.000-.304 mm)

2. Inspect the tower sheave surfaces. Replace the

drive clutch if worn, damaged or cracked.

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Rzr xp4 1000