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Troubleshooting; Shifting Difficulty - Polaris RZR XP 1000 Service Manual

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TROUBLESHOOTING

Shifting Difficulty

Check the following items when shifting difficulty is
encountered.
• Shift cable adjustment/condition
• PVT alignment (clutch center distance)
• Idle speed (throttle cable routing)
• Transmission lubricant type/quality
• Loose fasteners on sector gear cover
• Worn rod ends, clevis pins, or pivot arm bushings
• Shift selector rail travel
• Worn, broken or damaged internal transmission
components
NOTE: To determine if shifting difficulty or
problem is caused by an internal transmission
problem,
isolate
disconnecting the shift cable end from the
transmission bellcrank. Manually select each
gear range at the transmission bellcrank, and
test ride vehicle. If it functions properly, the
problem is outside the transmission.
If transmission problem remains, disassemble
transmission and inspect all gear dogs for
wear (rounding) or damage. Inspect all
bearings, circlips, thrust washers and shafts
for wear.
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
the
transmission
by
© Copyright 2014 Polaris Industries Inc.
TRANSMISSION
6.53
6

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