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Moveable Sheave Bushing Inspection; Bushing Service - Polaris RZR XP 1000 Service Manual

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Moveable Sheave Bushing Inspection

Inspect the Teflon™ coating (arrow) on the moveable
sheave bushing. Inspect both sheaves for signs of wear,
grooving or cracking. De-glaze sheave surfaces with a
3M™ Scotch-Brite Pad if needed.
Moveable Sheave Bushing Inspection:
Replace the cover bushing if more brass than
Teflon™ is visible on the bushing. Refer to bush-
ing replacement in this chapter.
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual

Bushing Service

NOTE: Special Tools Required
ITEM
A, B
C
D
E
QTY.
1
1
*Clutch Bushing Replacement Tool Kit (PN 2871226)
ITEM
#2
#3
#5
#8
#9
#10
© Copyright 2014 Polaris Industries Inc.
EBS Clutch Bushing Tool Kit - 2201379
QTY.
PART #
1
5132027
1
5132501
1
5132029
1
5132028
1
9915111
Additional Special Tools
PART #
TOOL DESCRIPTION
Clutch Bushing Replacement Tool
2871226
Kit
2870386
Piston Pin Puller
QTY.
PART #
1
5020628
1
5020629
1
5020631
1
5020632
1
5010279
1
5020633
PVT SYSTEM
TOOL DESCRIPTION
EBS Puller Tool
EBS Puller Nut
EBS Main Adapter
EBS Bushing Removal
Tool Instructions
Instructions
TOOL DESCRIPTION
P-90 Drive/Driven
Clutch Bushing Install
Tool
Drive Clutch Cover
Bushing Removal
/Installation Tool
P-90 Driven Clutch
Cover Bushing
Removal Tool
Main Puller Adapter
Adapter Reducer
Number Two Puller
Adapter
5.23
5

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Rzr xp4 1000