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Polaris RZR XP 1000 Service Manual page 283

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11. Look down into the transmission housing to see the
snorkel locking screw hole opening
your starting point.
NOTE: If you have a hard time seeing into the
hole, insert a small Allen wrench, punch or
screwdriver into the hole to feel when the notch is
aligned with the hole.
12. Slowly rotate the snorkel tube clockwise while
counting the number of notches passing through the
hole opening as you rotate the tube. Rotate the
snorkel tube to the 3rd notch from the 'zero' backlash
position obtained in step 11.
13. Check the pinion shaft gear backlash again by feel. If
the pinion shaft gear lash appears to be too tight,
rotate the snorkel shaft clockwise to the next notch
(4th notch).
14. Once the backlash is set, apply Loctite
threads and install the locking screw to secure the
snorkel
tube.
Torque
specification.
Snorkel Locking Screw:
10 ft-lb (14 Nm)
Transmission Assembly
NOTE: The snorkel shaft and pinion shaft must
be installed prior to transmission assembly. The
snorkel
shaft
cannot
assembling the transmission.
15. Clean both transmission case halves thoroughly.
Inspect case half mating surfaces for damage.
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
to reference
17
®
242
to the
the
locking
screw
to
be
installed
after
© Copyright 2014 Polaris Industries Inc.
16. Assemble the reverse shaft assembly and input shaft
assembly
if
previously
illustrations).
Reverse Shaft
18
Low Gear
19
Engagement Dog
20
Reverse Sprocket
21
Silent Chain
17. Install the idler gear shaft assembly
assembly
, and input shaft assembly
transmission housing, all at the same time.
TRANSMISSION
disassembled
(see
Snap Ring
Bearing
High Gear
Input Shaft
, gear cluster
into the
6.25
6

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