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Camshaft Installation / Timing - Polaris RZR XP 1000 Service Manual

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7. Install and finger tighten the two outer M6 bolts
evenly.
NOTE: Install new cylinder head bolts.
8. Torque
cylinder
head
specification.
Cylinder Head Torque Procedure:
Torque in sequence
Step 1: 9 ft-lbs (12 Nm)
Step 2: 26 ft-lb (35 Nm)
Step 3: Additional 180°
Step 4: M6 bolts: 7 ft-lb (10 Nm)
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
bolts
in
sequence
to
© Copyright 2014 Polaris Industries Inc.
ENGINE / COOLING SYSTEM

Camshaft Installation / Timing

NOTE: If any valve train components were replaced,
refer to
Valve Clearance Adjustment, page 3.84
procedure prior to Camshaft Installation / Timing,
page 3.79.
1. Rotate the engine until the flywheel Top Dead Center
(TDC) mark
is aligned or centered in the
1
Crankshaft Position Sensor (CPS) mounting hole
This places the PTO cylinder at TDC for camshaft
installation.
NOTE: DO NOT use the "V" mark located on the
flywheel opposite of the "I" mark. Only the "I"
mark should be used as a TDC reference.
2. Reference the intake and exhaust markings made
during disassembly. If installing new camshafts or if
camshafts were not marked, you can reference the
part number stamped on the end of the shafts.
Intake Camshaft - PN 1204784
Exhaust Camshaft - PN 1204786
3. Lubricate all camshaft lobes and bearing journal
surfaces with Polaris PS-4 engine oil prior to
installation.
.
3
3.79

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Rzr xp4 1000