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Polaris RZR XP 1000 Service Manual page 413

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New Pad Installation
1. Install new pads and assemble the caliper with one
2. Measure gap for the brake disc and compare to gap
specification. Disassemble and add shim(s) between
thrust washer and the inside brake pad as needed to
close the gap to .207-.217 in. (5.25-5.51 mm).
3. Once you have determined the correct amount of
shims to use, reassemble the caliper and apply an
Anti-Seize Lubricant to the thrust washer and shims.
4. Torque the caliper assembly bolts to specification.
Parking Brake Caliper - Assembly Bolts:
37 ft-lb (50 Nm)
5. Ensure the parking brake assembly functions
properly by actuating the lever. Install the mounting
sleeves (D) before installation.
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
Brake Caliper Installation
1. Install the parking brake caliper over the brake disc.
2. Install and tighten the two caliper mount / shift cable
3. Install the cable, pin and clip pin. Test the park brake
© Copyright 2014 Polaris Industries Inc.
Align the caliper mounting sleeves with the holes in
the mount bracket.
bracket fasteners to specification.
Parking Brake Caliper - Mount Bracket Bolts:
37 ft-lb (50 Nm)
for proper function.


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