6. Remove the four T40 bolts retaining the valve cover.
7. The engine will need to be rotated four times to
inspect all eight valve clearances
be measured at each camshaft lobe position.
NOTE:
Remove spark plugs to aid engine
rotation.
8. Rotate the drive clutch counter-clockwise until the
cam lobes
above the valves you are inspecting
14
are facing up.
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
9. Measure the valve clearance using a feeler gauge.
10. If the valve clearance is out of specification, see
. Two valves can
13
11. Repeat steps 18-20 until all eight valves have been
12. If previously removed, apply anti-seize compound to
13. Inspect the valve cover seal and replace if
14. Install NEW isolators on the valve cover bolts. Install
© Copyright 2014 Polaris Industries Inc.
MAINTENANCE
Chapter 3 –
Valve Clearance Adjustment, page
3.84.
Intake Valve Clearance (cold):
.006 ± .002" (0.15 ± 0.05 mm)
Exhaust Valve Clearance (cold):
.008 ± .002" (0.20 ± 0.05 mm)
inspected.
the spark plug threads and reinstall the spark plugs.
Torque spark plugs to specification.
Spark Plug Torque:
7 ft-lbs (10 Nm)
necessary.
the valve cover and the four T40 bolts. Torque bolts
to specification.
Valve Cover Bolts:
7 ft-lbs (10 Nm)
2
2.21
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