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Rear Radius Rods; Radius Rod Removal / Installation - Polaris RZR XP 1000 Service Manual

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REAR RADIUS RODS

Radius Rod Removal / Installation

The following procedure details upper and lower radius
rod removal and replacement on one side of the vehicle.
Repeat the following steps to remove the A-arm from the
opposite side.
1. Raise and support vehicle by main frame.
CAUTION
Serious injury may result if machine tips or falls. Be
sure machine is secure before beginning this service
procedure.
2. Remove the rear wheel nuts and rear wheel.
3. Identify / mark radius rods "upper" and "lower".
4. Remove the nut, bolt and washer
the upper and lower radius rod to the bearing carrier.
Discard the nuts.
5. Remove bolts
&
vehicle frame. Discard the nuts.
6. Remove radius rods from vehicle.
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
&
attaching
1
attaching radius rods to the
© Copyright 2014 Polaris Industries Inc.
STEERING / SUSPENSION
7. Examine radius rod shafts, boots and spherical
bearings. Replace entire radius rod if any excessive
wear is evident.
8. Reverse this procedure to reinstall the radius rods.
9. Torque all fasteners to specification.
NOTE: Use new attaching nuts upon installation
of the rear radius rods.
Radius Rod Mounting Bolts:
40 ft-lb (54 Nm)
WARNING
Upon radius rod installation, test vehicle at low speeds
before putting into service.
8
8.21

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Rzr xp4 1000