Bushing Service - Polaris RZR PRO R Service Manual

BUSHING SERVICE

MOVEABLE SHEAVE - BUSHING REMOVAL
1. Remove clutch as outlined previously in this chapter.
2. Install handle end of the Piston Pin Puller
q
(PN2870386 ) securely into bench vise and lightly
grease puller threads.
3. Remove nut from puller rod and set aside.
4. Install adapter cup (PN 5020632)
5. With towers pointing toward the vise, slide sheave
onto puller rod.
6. Install puller tool (PN 5020629)
sheave with "A side" toward sheave.
7. Install nut onto end of puller rod and hand tighten.
Turn puller barrel to increase tension on sheave if
needed. Using a hand held propane torch, apply heat
around outside of bushing until tiny smoke tailings
appear.
8. Turn sheave counterclockwise on puller rod until it
comes free. Lift sheave off puller.
9. Remove nut from puller rod and set aside.
10. Pull bushing removal tool and adapter from puller rod.
Remove bushing from tool and discard.
9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
DRIVE CLUTCH BUSHING INSTALLATION
1. Place adapter cup (PN 5020632)
2. Apply Loctite® 620 evenly to bushing bore inside
3. Set bushing in place on sheave.
4. Insert installation puller tool (PN 5020634)
w
onto puller.
5. With towers pointing upward, slide sheave, bushing
6. Install nut on puller rod and hand tighten. Turn barrel
7. Turn sheave counterclockwise, making sure bushing
8. Remove nut from puller rod and set aside.
9. Remove sheave from puller.
10. Remove installation tool.
e
into center of
moveable sheave.
side down, into center of bushing.
and tool onto puller rod.
to apply additional tension if needed.
is drawn straight into bore. Continue until bushing is
seated.
PVT SYSTEM
w
on puller.
e
with "A"
6
6.15