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Polaris RZR XP 1000 Service Manual page 286

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TRANSMISSION
29. Install the detent pawl onto the shift shaft and
carefully install the compression spring.
30. Install a new O-ring on each shift shaft. Apply a small
amount of white lithium grease on the O-rings, shift
shafts and component contact surfaces prior to
installing the sector cover.
31. Clean the transmission and gear sector cover mating
surfaces thoroughly.
6.28
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
32. Apply Crankcase Sealant (3-Bond) (PN 2871557)
onto the cover and transmission case mating surface.
33. Install the sector cover and align the transmission
case dowel with the alignment hole. Install and torque
the bolts to specification.
Sector Gear Cover Bolts:
12 ft-lb (16 Nm)
34. Install the transmission drain plug and torque to
specification.
Fill / Drain Plug:
14 ft-lbs (19 Nm)
35. Install the bellcrank onto the shift shaft. Note the key
splined on the bellcrank and shift shaft. Install the nut
and torque to specification.
Bell Crank Nut:
18 ft-lb (24 Nm)
36. Refer to
Transmission Installation, page
complete the repair.
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Rzr xp4 1000