Torque Specifications; Brake System Service Notes - Polaris RZR XP 1000 Service Manual

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Caliper Mounting Bolts (Front)
Caliper Mounting Bolts (Rear)
Brake Line Flare
Brake Line Banjo Bolts
Brake Switch
Brake Bleeder Screw
Brake Disc to Hub Bolts
Master Cylinder Mounting Bolts
Brake Pedal Mounting Bracket to Frame
Park Brake Disc Mounting Bolt
Park Brake Lever Mount Bolts
Park Brake Caliper Assembly Bolts
Wheel Hub Castle Nuts
Wheel Lug Nuts


Disc brake systems are light weight, low maintenance, and perform well in the conditions this vehicle will routinely
encounter. There are a few things to remember when replacing disc brake pads or performing brake system service to
ensure proper system function and maximum pad service life.
• DO NOT over-fill the master cylinder fluid reservoir.
• Make sure the brake pedal returns freely and completely.
• Adjust stop pin on brake caliper(s) after pad service.
• Check and adjust master cylinder reservoir fluid level after pad service.
• Make sure atmospheric vent on reservoir is unobstructed.
• Test for brake drag after any brake system service and investigate cause if brake drag is evident.
• Make sure caliper moves freely on guide pins (where applicable).
• Inspect caliper piston seals for foreign material that could prevent caliper pistons from returning freely.
• Perform a brake burnishing procedure after installing new pads to maximize service life.
• DO NOT lubricate or clean the brake components with aerosol or petroleum products. Use only approved brake
cleaning products.
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
30 ft-lb (42 Nm)
46 ft-lb (62 Nm)
15 ft-lb (20 Nm)
15 ft-lb (20 Nm)
15 ft-lb (20 Nm)
48 in-lb (5 Nm)
18 ft-lb (24 Nm)
23 ft-lbs (31 Nm)
18 ft-lb (24 Nm)
14 ft-lb (20 Nm)
16 ft-lb (22 Nm)
37 ft-lb (50 Nm)
110 ft-lbs (149 Nm)
Aluminum: 120 ft-lbs (163 Nm)
Steel: 60 ft-lb (81 Nm)


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Rzr xp4 1000

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