Download Print this page

Inner Plunging Joint / Boot Replacement - Polaris RZR XP 1000 Service Manual

Hide thumbs

Advertisement

Table of Contents
18. Install and tighten the large clamp
appropriate clamp tool.
Axle Boot Clamp Tool: PU-48951
CV Boot Clamp Pliers: 8700226
19. While pulling out on the CV shaft, fully extend the CV
joint and slide a straight O-ring pick or a small slotted
screw driver between the small end of the boot and
the shaft. This will allow the air pressure to equalize
in the CV boot in the position that the joint will spend
most of its life. Before you remove your instrument,
be sure the small end of the boot is in its correct
location on the shaft.
20. Install and tighten the small clamp
using the appropriate clamp tool.
Axle Boot Clamp Tool: PU-48951
CV Boot Clamp Pliers: 8700226
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
using the
or
on the boot
or
© Copyright 2014 Polaris Industries Inc.

Inner Plunging Joint / Boot Replacement

1. Use a side cutters to cut and discard the boot clamps
.
1
2. Remove the large end of the boot from the plunging
joint and slide the boot down the shaft.
3. Clean the grease from the face of the joint and place
the drive shaft in a soft-jawed vise.
FINAL DRIVE
7
7.19

Advertisement

Table of Contents
loading

This manual is also suitable for:

Rzr xp4 1000