Bushing Service - Polaris RANGER XP 900 2013 Manual

BUSHING SERVICE

NOTE
Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379
QTY.
ITEM PART DESCRIPTION
A, B
1 EBS Puller Tool
C 1 EBS Puller Nut
EBS Main Adapter
D 1
EBS Bushing Removal
E 1
Tool Instructions
–
1 Instructions
Additional Special Tools
QTY.
PART DESCRIPTION
Clutch Bushing Replacement Tool
1
Kit
1 Piston Pin Puller
*Clutch Bushing Replacement Tool Kit (PN 2871226)
QTY.
ITEM PART DESCRIPTION
P-90 Drive/Driven
#2 1 Clutch Bushing Install
Tool
Drive Clutch Cover
Bushing Removal
#3 1
/Installation Tool
(all clutches)
P-90 Driven Clutch
#5 1 Cover Bushing
Removal Tool
9924880 Rev 2- 1/10/2014 - 2013 / 2014 RANGER XP 900 - 2014 RANGER XP 900 / CREW 900 Service Manual
© Copyright Polaris Sales Inc.
QTY.
ITEM
#8 1
#9 1
#10 1
PART #
5132027
Bushings are installed at the factory using Loctite®. In
5132501
order to remove bushings it will be necessary to apply
heat evenly to the area around each bushing. Clean all
5132029
residual Loctite® from bushing bore prior to installing
5132028
9915111
Clutch components will be hot! In order to avoid serious
burns, wear insulated glovesduring the removal
PART #
Moveable Sheave - Bushing Removal
2871226
1. Remove clutch as outlined previously in this chapter.
2870386
2. Install handle end of the Piston Pin Puller (PN
2870386) securely into bench vise and lightly grease
puller threads.
PART #
Piston Pin Puller (PN 2870386)
5020628
5020629
5020631
CLUTCHING
PART DESCRIPTION PART #
Main Puller Adapter
5020632
Adapter Reducer
5010279
Number Two Puller
5020633
Adapter
NOTE
new bushing.
CAUTION
process.
6
6.21