Polaris RZR XP 1000 Manuals

Manuals and User Guides for Polaris RZR XP 1000. We have 3 Polaris RZR XP 1000 manuals available for free PDF download: Service Manual, Owner's Manual

Polaris RZR XP 1000 Service Manual

Polaris RZR XP 1000 Service Manual (539 pages)

Brand: Polaris | Category: Offroad Vehicle | Size: 52.82 MB

Table of Contents

Table of Contents
5
Maintenance Chapter 2 Maintenance
33
Chapter 3 Engine / Cooling System
77
Chapter 4 Fuel System
167
- General Information
  169
- Special Tools
  169
- Efi Service Notes
  171
- Efi System Assembly View
  172
- Efi System Component Locations
  173
- Fuel Tank
  175
  - Assembly View
    175
  - Fuel Line Removal / Installation
    176
  - Fuel Tank Removal
    176
  - Fuel Tank Installation
    179
  - Fuel Tank Removal Rzr Xp 4 1000
    180
  - Fuel Tank Installation Rzr Xp 4 1000
    182
- Electronic Fuel Injection
  183
  - Principal Components
    183
  - Efi Operation Overview
    183
  - Initial Priming / Starting Procedure
    183
- Electronic Control Unit (Ecu)
  184
  - Operation Overview
    184
  - Ecu Service
    184
  - Ecu Replacement
    184
- Fuel Injectors
  186
  - Operation Overview
    186
  - Fuel Injector Troubleshooting
    186
  - Fuel Injector Test
    187
  - Fuel Injector Replacement
    187
- Fuel Pump
  191
  - Operation Overview
    191
  - Fuel Sender Test
    191
  - Fuel Pump Test
    192
  - Fuel Pump Replacement
    193
- Temperature / Manifold Absolute Pressure (T-Map) Sensor
  197
  - Operation Overview
    197
  - T-Map Test / Replacement
    197
- Crankshaft Position Sensor (Cps)
  198
  - Operation Overview
    198
  - Cps Test
    198
  - Cps Replacement
    199
- Throttle Body Assembly
  200
  - Operation Overview
    200
  - Throttle Body Service
    200
  - Throttle Body Removal
    200
- Electronic Throttle Control (Etc)
  202
  - Operation Overview
    202
  - Etc Test
    202
  - Etc Replacement
    202
- Pedal Position Sensor (Pps)
  203
  - Operation Overview
    203
  - Location
    203
  - Pps Test
    203
  - Pps Replacement
    203
- Oxygen Sensor (My15 Only)
  205
  - Oxygen Sensor Information
    205
- Efi Diagnostics
  206
  - Trouble Code Display (Etc)
    206
  - Efi Troubleshooting
    211
- Digital Wrench® Operation
  212
Pvt System Chapter 5 Pvt System
221
- Chapter 5
  222
- General Information
  222
- Pvt System Torque Specifications
  222
- Special Tools and Supplies
  222
- Rzr Xp 1000 Clutch Chart
  223
- Pvt System Overview
  224
  - General Operation
    224
  - Drive Clutch Operation
    224
  - Driven Clutch Operation
    225
  - Pvt Break-In (Drive Belt / Clutches)
    225
  - Maintenance / Inspection
    226
  - Overheating / Diagnosis
    227
- Pvt System Service
  228
  - Pvt Covers and Ducting Components (High Lifter)
    230
  - Pvt Disassembly
    231
  - Pvt Assembly
    233
- Drive Belt
  235
  - Belt Removal
    235
  - Belt Inspection
    236
  - Belt Installation
    236
  - Pvt Break-In (Drive Belt / Clutches)
    236
- Drive Clutch Service
  237
  - Drive Clutch Assembly View
    237
  - Drive Clutch Disassembly / Inspection
    238
  - Needle Bearing Inspection
    239
  - Shift Weight Inspection
    240
  - Button to Tower Clearance Inspection
    240
  - Spider Removal
    241
  - Roller, Pin, and Thrust Washer Inspection
    241
  - Clutch Inspection
    242
  - Moveable Sheave Bushing Inspection
    243
  - Bushing Service
    243
  - Drive Clutch Assembly
    245
- Driven Clutch Service
  248
  - Clutch Disassembly
    248
  - Bushing Service
    251
  - Clutch Assembly
    252
  - Assembly View
    256
- Troubleshooting
  257
Chapter 6 Transmission
259
Final Drive Chapter 7 Final Drive
313
- Chapter 7
  314
- Final Drive Torque Specifications
  314
- General Information
  314
- Special Tools
  314
- Bearing Carrier
  315
- Drive Shaft
  323
- Front Propshaft Service
  335
  - Front Propshaft Removal
    335
  - Front Prop Shaft Installation
    336
  - Rear Prop Shaft Removal
    336
  - Rear Prop Shaft Installation
    337
  - Rear Prop Shaft Removal XP 4
    338
  - Rear Prop Shaft Installation
    339
  - Support Bearing Replacement
    340
  - Prop Shaft U-Joint Service
    341
  - All Wheel Drive Operation
    343
  - Awd Diagnosis
    344
  - Front Gearcase Removal
    345
  - Front Gearcase Disassembly / Inspection
    346
  - Front Gearcase Assembly
    349
  - Front Gearcase Installation
    351
- Wheel Hubs
  353
  - Front Hub Assembly View
    353
  - Rear Hub Assembly View
    353
  - Beadlock Rims (Desert Edition)
    354
Steering / Suspension Chapter 8 Steering / Suspension
355
- Chapter 8
  357
- General Information
  357
- Multi-Function Pliers
  357
- Special Tools
  357
- Steering / Suspension
  357
- Steering Assembly
  359
- Electronic Power Steering Assembly
  363
- Front A-Arms
  370
  - Front A-Arm Removal / Replacement
    370
- Ball Joint Service
  373
  - Ball Joint Service Preparation
    373
  - Ball Joint Removal
    373
  - Ball Joint Installation
    374
- Rear Radius Rods
  375
  - Radius Rod Removal / Installation
    375
- Rear Trailing Arm
  376
- Rear Stabilizer Bar
  380
  - Stabilizer Bar Removal
    380
  - Stabilizer Bar Installation
    380
- Shocks / Springs / Fasteners
  381
  - Front Shock Assembly View
    381
  - Rear Shock Assembly View
    381
  - Shock Removal / Installation
    382
  - Shock Replacement
    382
- Walker Evans™Shock Assembly Views
  383
  - Walker Evans™ 2.0" Front Shock
    383
  - Walker Evans™ 2.5" Rear Shock
    384
- Front Shock Service Information
  385
- General Service Information
  385
- Walker Evans™ Shock Service
  385
- Rear Shock Service Information
  387
- Shock Piston Orientation
  390
- Special Tools
  390
- Valve Shim Arrangement
  390
- Walker Evans™ Shock Disassembly
  390
- Walker Evans™ Shock Assembly
  393
Brake System Chapter 9 Brake System
399
- Chapter 9
  401
- General Information
  401
- General Specifications
  401
- Special Tools
  401
- Brake System Service Notes
  402
- Torque Specifications
  402
- Brake Noise Troubleshooting
  403
- Brake System
  403
  - Brake System Assembly View
    404
- Hydraulic Brake System Operation
  403
- Master Cylinder
  405
- Brake Pedal Lever
  408
  - Brake Pedal Removal
    408
  - Brake Pedal Installation
    408
- Parking Brake (Int'l Model)
  409
  - Parking Brake Assembly View
    409
  - Parking Brake Inspection
    410
  - Parking Brake Cable Adjustment
    410
  - Parking Brake Caliper
    411
  - Parking Brake Disc
    414
- Front Brake Pads
  417
  - Pad Removal
    417
  - Pad Inspection
    418
  - Pad Assembly / Installation
    418
  - Brake Burnishing Procedure
    419
- Front Caliper Service
  420
  - Caliper Assembly View
    420
  - Caliper Removal
    421
  - Caliper Disassembly
    422
  - Caliper Inspection
    423
  - Caliper Assembly
    423
  - Caliper Installation
    424
- Front Brake Disc
  425
  - Disc Runout
    425
  - Disc Inspection
    425
  - Disc Replacement
    426
- Rear Brake Pads
  427
  - Pad Removal
    427
  - Pad Inspection
    428
  - Pad Assembly / Installation
    429
  - Brake Burnishing Procedure
    430
- Rear Caliper Service
  431
  - Caliper Assembly View
    431
  - Caliper Removal
    432
  - Caliper Disassembly
    433
  - Caliper Inspection
    433
  - Caliper Assembly
    434
  - Caliper Installation
    434
- Rear Brake Disc
  436
  - Disc Inspection
    436
  - Disc Replacement
    436
- Troubleshooting
  438
  - Poor Brake Performance
    438
  - Pedal Vibration
    438
  - Caliper Overheats (Brakes Drag)
    438
  - Brakes Lock
    438
Body / Frame Chapter 10 Body / Frame
439
- Chapter 10
  440
- General Information
  440
- Special Tools
  440
- Torque Specifications
  440
- Body Assembly Views
  441
  - Cab Frame Assembly Xp / High Lifter
    441
  - Cab Frame Assembly XP 4
    442
  - Doors
    443
  - Doors
    444
  - Doors High Lifter
    445
  - Dash Instruments / Controls
    446
  - Dash Instruments / Controls High Lifter
    447
  - Hood / Front Body Work
    448
  - Chassis / Main Frame Xp / High Lifter
    449
  - Chassis / Main Frame XP 4
    450
  - Seat Assembly Front
    451
  - Seat Assembly Rear
    452
  - Floor / Rocker Panels Xp / High Lifter
    453
  - Floor / Rocker Panels XP 4
    454
  - Rear Cargo Box / Fenders
    455
  - Rear Bumper
    456
- Body Component Removal
  457
  - Seats
    457
  - Engine Service Panel
    457
  - Front Bumper Xp
    457
  - Rear Bumper
    458
  - Hood and Front Body Work
    458
  - Rear Fender / Fender Flare Removal Xp / High Lifter
    459
  - Rear Fender Flare / Rear Fender Removal Xp
    460
  - Cargo Box Assembly Removal
    460
  - Rocker Panels, Console and Floor Xp / High Lifter
    461
  - Rocker Panels, Rear Console and Floor Xp
    462
  - Decal Replacement
    465
Chapter 11 Electrical
467
- Electrical Service Notes
  469
- General Information
  469
- Special Tools
  469
- Under-Dash Components
  469
- Instrument Cluster
  470
  - Overview
    470
  - Rider Information Display
    472
  - Information Display Area
    473
  - Diagnostic Mode
    476
  - Instrument Cluster Removal
    478
  - Instrument Cluster Installation
    478
- Switches
  479
  - Brake Light Switch
    479
  - Headlamp Switch
    479
  - Ignition (Key) Switch
    480
  - Awd / 2Wd Switch (Models Without Turf)
    480
  - Transmission (Gear Position) Switch
    481
  - Seat Belt Switch
    482
- All Wheel Drive Coil
  483
  - Operation Overview
    483
  - Diagnosing System Failures
    483
- Vehicle Speed Sensor
  484
  - Speed Sensor Location
    484
  - Speed Sensor Testing
    484
- Ignition Coil
  485
  - Operation Overview
    485
  - Ignition Coil / Ht Lead Replacement
    485
  - Ignition Coil Tests
    486
- Lighting System
  487
  - Headlight Adjustment
    487
  - Headlamp Replacement
    488
  - Headlamp Installation
    489
  - Taillight Replacement
    489
  - Dash Light
    490
- Cooling System
  491
- Fuse / Relay Box
  493
  - Overview / Operation
    493
  - Fuse Box Detail
    494
  - Relay Operation
    495
- Charging System
  497
- Battery
  501
  - Battery Specifications
    501
  - General Battery Information
    501
  - Battery Removal / Installation
    502
  - Battery off Season Storage
    502
  - Battery Testing
    502
  - Ocv - Open Circuit Voltage Test
    502
  - Load Test
    503
  - Battery Conductance Analyzer
    503
  - Charging Procedure
    503
- Starting System
  504
  - Troubleshooting
    504
  - Voltage Drop Test
    504
  - Starter Motor Removal
    505
  - Starter Motor Installation
    505
  - Starter Solenoid Bench Test
    506
  - Starter Solenoid Operation
    506
  - Condition: Starter Fails to Turn over the Engine
    506
- Electronic Power Steering (Eps)
  507
- Electrical System Breakout Diagrams
  512
  - Awd
    512
  - Vehicle Speed Sensor
    513
  - Cooling System
    514
  - Unswitched Chassis Power
    515
  - Key-On Battery Power
    516
  - Lights
    517
  - Charging System
    518

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Polaris RZR XP 1000 Owner's Manual

Polaris RZR XP 1000 Owner's Manual (193 pages)

Brand: Polaris | Category: Offroad Vehicle | Size: 2.54 MB

Table of Contents

Polaris RZR XP 1000 Owner's Manual

Polaris RZR XP 1000 Owner's Manual (153 pages)

Brand: Polaris | Category: Offroad Vehicle | Size: 7.87 MB

Table of Contents

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