Bushing Service - Polaris RANGER 500 2017 Service Manual

BUSHING SERVICE

NOTICE
Special Tools Required
ADDITIONAL SPECIAL TOOLS
QT-
PART DESCRIPTION
Y.
Clutch Bushing Replacement Tool Kit
1
1 Piston Pin Puller
*Clutch Bushing Replacement Tool Kit (PN 2871226)
IT-
QT-
PART DESCRIPTION
EM Y.
P-90 Drive/Driven Clutch Bushing
#2 1
Install Tool
Drive Clutch Cover Bushing
Removal/Installation Tool (all
#3 1
clutches)
P-90 Driven Clutch Cover Bushing
#5 1
Removal Tool
Main Puller Adapter
#8 1
Adapter Reducer
#9 1
Number Two Puller Adapter
#10 1
9850043 R01 - 2017-2021 RANGER 500 / 570 Service Manual
© Copyright Polaris Inc.
Bushings are installed at the factory using Loctite™
609. In order to remove bushings it will be necessary to
apply heat evenly to the area around each bushing.
Clean all residual Loctite™ from bushing bore prior to
installing new bushing.
PAR-
T #
Clutch components will be hot! In order to avoid serious
2871-
burns, wear insulated gloves during the removal
226
2870-
386
Moveable Sheave - Bushing Removal
1. Remove clutch as outlined previously in this chapter.
2. Install handle end of the Piston Pin Puller securely
PAR-
into bench vise and lightly grease puller threads.
T #
5020-
628
3. Remove nut from puller rod and set aside.
5020-
629
5020-
631
5020-
632
5010-
279
5020-
633
4. Install puller adapter (Item 10 from kit).
PVT SYSTEM
NOTICE
CAUTION
process.
Piston Pin Puller:
PN 2870386
Puller Adapter:
PN 2871226
6
6.19