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Polaris RZR XP 1000 Service Manual page 522

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Table of Contents
Ignition Coil ......................................................... 11.19
Replacement ................................................... 11.19
Test................................................................. 11.20
Ignition Switch ..................................................... 11.14
Instrument Cluster ................................................. 11.4
Diagnostic Mode .............................................. 11.10
Information Display Area..................................... 11.7
Installation ....................................................... 11.12
Pinouts.............................................................11.11
Removal.......................................................... 11.12
Rider Information Display.................................... 11.6
Intake Valve Clearance - Tappet Selection Matrix ..... 3.86
Key-off Current Draw Test .................................... 11.31
Keys
Replacement ....................................................... 1.5
Leakdown Test ...................................................... 2.20
Lower Steering Shaft
Removal (EPS) .................................................. 8.13
Lower Steering Shaft (EPS)
Installation ......................................................... 8.13
Lubrication Grease Points ........................................ 2.8
Lubrication Specifications......................................... 3.3
Lubrication Specifications (Engine) ......................... 3.32
Main Frame............................................... 10.11–10.12
Maintenance
50 - 500 Hour ....................................................... 2.5
Battery .............................................................. 2.34
Brake System .................................................... 2.42
Cooling System.................................................. 2.26
Electrical and Ignition ......................................... 2.34
Engine............................................................... 2.17
Fuel System....................................................... 2.12
General Vehicle Inspection ................................. 2.10
Pre-Ride - 50 Hour ............................................... 2.4
Quick Reference Chart .................................. 2.6–2.7
Service Products and Lubricants ........................... 2.9
Steering............................................................. 2.37
Transmission and Gearcases .............................. 2.23
Maintenance Chart .................................................. 2.3
Master Torque Table .............................................. 1.21
Metric Bolt Torque Specification .............................. 1.24
Model Number Designation ...................................... 1.2
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Valve Clearance Adjustment ............................... 3.84
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9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
Oil Pressure Test ..................................................... 3.4
Open Circuit Voltage Test ..................................... 11.36
Oxygen Sensor ..................................................... 4.39
Parking Brake
Adjustment (INT'L) ............................................. 9.12
Assembly View (INT'L) ....................................... 9.11
Caliper (INT'L) ................................................... 9.13
Disc (INT'L) ....................................................... 9.16
Inspection (INT'L)............................................... 9.12
Pedal Position Sensor (PPS) .................................. 4.37
Piston
Disassembly / Inspection .................................... 3.57
Installation ......................................................... 3.67
Removal............................................................ 3.56
Ring Groove Clearance ...................................... 3.58
Ring Installation ................................................. 3.64
Ring Installed Gap.............................................. 3.59
Ring Removal / Inspection .................................. 3.58
Piston to Cylinder Clearance .................................. 3.59
Plunging Joint / Boot
Replacement (Inner)........................................... 7.19
Power Steering
Assembly View .................................................... 8.9
Power Steering Unit
Installation ......................................................... 8.14
Removal............................................................ 8.11
PPS...................................................................... 4.37
Pre-Ride / Daily Inspection ..................................... 2.10
Propshaft
Support Bearing Replacement ............................ 7.28
U-Joint Service .................................................. 7.29
Publication Numbers................................................ 1.5
PVT
Drying ............................................................... 2.30
Filter Service...................................................... 2.30
PVT Covers and Ducting Components
High Lifter .......................................................... 5.10
PVT System
Assembly........................................................... 5.13
Belt Break-In........................................................ 5.5
Disassembly ...................................................... 5.11
Drive Clutch Operation ......................................... 5.4
Driven Clutch Operation........................................ 5.5
Maintenance ........................................................ 5.6
Overheating Diagnostics....................................... 5.7
Overview ............................................................. 5.4
Service ................................................................ 5.8
PVT Troubleshooting ............................................. 5.37
Radiator
Removal / Installation ......................................... 3.14
Radiator Inspection / Cleaning ................................ 2.28
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