Drive Clutch Bushing Service - Polaris Sportsman XP 1000 S 2020 Service Manual

DRIVE CLUTCH BUSHING SERVICE

NOTICE
Special Tools are required for this service.
CLUTCH BUSHING TOOL KIT (PN 2201379-A)
ITEM QTY. PART DESCRIPTION
q
1 Puller Tool
r
1 Puller Nut
y Main Adapter
1
u Bushing Removal Tool
1
– Bushing Tool
1
ADDITIONAL SPECIAL TOOLS
QTY.
PART DESCRIPTION
Clutch Bushing Replacement Tool
1
Kit
1 Piston Pin Puller
CLUTCH BUSHING REPLACEMENT TOOL KIT (PN
2871226)
QTY.
ITEM PART DESCRIPTION
P-90 Drive/Driven
w
1 Clutch Bushing Install
Tool
Drive Clutch Cover
Bushing Removal/
e
1
Installation Tool (all
clutches)
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
QTY.
ITEM
t
1
i
1
o
1
PART #
a
1
5132027
5132501
5132029
5132028
PA-47336
Bushings are installed at the factory using Loctite® 648.
In order to remove bushings it will be necessary to
apply heat evenly to the area around each bushing.
Clean all residual Loctite® from bushing bore prior to
PART #
Clutch components will be hot! In order to avoid serious
burns, wear insulated gloves during the removal
2871226
2870386
MOVEABLE SHEAVE – BUSHING REMOVAL
1. Remove clutch as outlined previously in this chapter.
PART #
5020628
5020629
PVT SYSTEM
PART DESCRIPTION PART #
P-90 Driven Clutch
5020631
Cover Bushing
Removal Tool
Main Puller Adapter
5020632
Adapter Reducer
5010279
Number Two Puller
5020633
Adapter
NOTICE
installing new bushing.
CAUTION
process.
6
6.19